IP Library Granted Patent US 10,837,574
Granted Patent B2
US 10,837,574 · App. 16/054,448 · Granted Nov 17, 2020

System and methods for operating a solenoid valve

Inventor: Kale Schrader (Hiawatha, KS)
Assignee: Capstan Ag Systems, Inc.
F16K31/0672B05B1/3053F16K15/044F16K31/0651F16K31/0675H01F7/1816H01F7/1844B05B1/20B05B9/0413B05B12/06B05B12/087H01F2007/1822H01F2007/1866H01F2007/1888
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Quick Facts
Patent No.
US 10,837,574
App. No.
16/054,448
Granted
Nov 17, 2020
Kind
B2
Abstract

A drive circuit for controlling a solenoid valve having a solenoid coil and a poppet that translates therein is provided. The drive circuit includes a first node, a second node, a control circuit, and a flyback circuit. The first node is configured to be energized by a power source to a first voltage. The control circuit is coupled to the first and second nodes, and is configured to: (1) selectively couple the first and second nodes in series with the solenoid coil, and periodically energize the solenoid coil using a pulse-width-modulated (PWM) signal having a frequency and a duty cycle configured to regulate a current conducted through the solenoid coil. The flyback circuit is coupled to the solenoid coil and configured to energize the second node to a second voltage with energy stored in the solenoid coil.

Claims (27)

1. A drive circuit for controlling a solenoid valve having a solenoid coil and a poppet configured to translate therein, said circuit comprising:

a first node configured to be energized by a power source at a first voltage;

a second node configured to be energized to a second voltage;

a control circuit coupled to said first node and said second node, and configured to:

couple said first node and said second node in series with the solenoid coil to apply a combination of the first voltage and the second voltage to the solenoid coil; and

periodically energize the solenoid coil using a pulse- width-modulated (PWM) signal having a frequency and a duty cycle configured to regulate a current conducted through the solenoid coil to translate the poppet between an opened position and a closed position within the solenoid valve, and to maintain the poppet in the opened position; and

a flyback circuit coupled to the solenoid coil and configured to energize said second node with energy stored in the solenoid coil.

2. The drive circuit of claim 1 , wherein said control circuit is further configured to:

adjust the duty cycle of the PWM signal to 100 percent to translate the poppet toward an open position.

3. The drive circuit of claim 1 , wherein said control circuit is further configured to:

decouple the solenoid coil from said second node;

couple the solenoid coil to said first node to apply the first voltage to the solenoid coil; and

adjust the frequency and the duty cycle of the PWM signal to maintain the poppet in an opened position.

4. The drive circuit of claim 1 , wherein said control circuit is further configured to:

decouple the solenoid coil from said second node;

couple the solenoid coil to said first node to apply the first voltage to the solenoid coil; and

adjust the frequency and the duty cycle of the PWM signal to regulate the current conducted through the solenoid coil below an opening threshold for translating the poppet to an open position, thereby maintaining the poppet in a closed position.

5. The drive circuit of claim 4 , wherein said control circuit is further configured to adjust the frequency and the duty cycle of the PWM signal to limit the current conducted through the solenoid coil to below the opening threshold, wherein the opening threshold is determined based on a measured fluid pressure differential across the solenoid valve.

6. The drive circuit of claim 5 , wherein said control circuit is further configured to:

couple the solenoid coil to said second node to apply the first voltage and the second voltage to the solenoid coil; and

increase the duty cycle of the PWM signal to 100 percent to translate the poppet toward an open position.

7. The drive circuit of claim 6 , wherein said control circuit is further configured to adjust the duty cycle of the PWM signal to increase the current conducted through the solenoid coil to above a closing threshold determined based on the measured fluid pressure differential across the solenoid valve.

8. The drive circuit of claim 6 , wherein said control circuit is further configured to increase the frequency of the PWM signal to at least 1000 Hertz prior to coupling the solenoid coil to said second node.

9. The drive circuit of claim 4 , wherein said control circuit is further configured to regulate the frequency of the PWM signal to no more than 40 Hertz.

10. The drive circuit of claim 1 , wherein said control circuit is further configured to periodically couple said first node and said second node to the solenoid coil according to a valve-pulsing PWM signal.

11. The drive circuit of claim 1 further comprising a current sensor configured to measure the current conducted through the solenoid coil, wherein said control circuit is further configured to adjust the frequency and duty cycle of the PWM signal based on the measured current.

12. The drive circuit of claim 1 , wherein said control circuit is further configured to adjust the duty cycle of the PWM signal to below 50 percent.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 29, 2018
From: SCHRADER, KALE
To: CAPSTAN AG SYSTEMS, INC.
Reel/Frame 046741/0294 →
Continuity (2)
Provisional Application 62540630 · Aug 3, 2017
Related Publication 20190040972A1 · Feb 7, 2019
Cited By (1)
US 12,638,102