Fluid system and method of manufacture via friction welding
A method of friction welding a workpiece to a fluid element includes the step of placing a workpiece weld surface in contact with a fluid element weld surface. The workpiece weld surface is driven in a predetermined pattern along the fluid element weld surface. Pressure is applied between the workpiece weld surface and the fluid element weld surface to produce friction and heat sufficient to raise the temperature of the weld surfaces to welding temperature. A weld bond is formed by stopping the driving of the workpiece weld surface while applying the pressure between the weld surfaces. Before and/or after the weld bond is formed, at least a portion of the workpiece is machined to form at least a portion of a fluid fitting configured to receive and sealingly attach to a pipe in a non-leaking manner to convey a flow of fluid therethrough.
1. A method of manufacturing a fluid system, the method comprising:
providing a fluid fitting and a fluid element that is attached to at least a portion of the fluid fitting, the fluid fitting comprising:
a coupling body having an inner surface defining a bore for receiving a pipe therein;
a ring configured to fit over at least one end of the coupling body for mechanically attaching the coupling body to the pipe; and
a main seal formed on the inner surface of the coupling body for engaging the pipe, wherein when the ring is installed on the at least one end of the coupling body via force, the ring and coupling body apply a compressive force to the main seal sufficient to cause elastic deformation of the ring and permanent deformation of the coupling body and pipe to thereby attach the pipe to the coupling body in a non-leaking manner,
wherein the step of providing the fluid fitting and the fluid element includes:
placing a workpiece weld surface of a workpiece in contact with a fluid element weld surface of the fluid element;
driving one of the workpiece weld surface and the fluid element weld surface in a first predetermined pattern along the other of the workpiece weld surface and the fluid element weld surface;
applying pressure along a press axis between the workpiece weld surface and the fluid element weld surface so that said driving produces friction and heat for a time sufficient to raise a temperature of the workpiece weld surface and the fluid element weld surface to welding temperature;
stopping said driving while applying the pressure until the workpiece weld surface and the fluid element weld surface form a welded bond; and
machining the workpiece after the welded bond is formed to form at least the portion of the fluid fitting, such that the fluid element is permanently sealed in a non-leaking manner to the portion of the fluid fitting by the weld joint.
2. The method of claim 1 , wherein the first predetermined pattern is a rotational motion about the press axis.
3. The method of claim 1 , wherein the first predetermined pattern is a linear motion along an axis perpendicular to the press axis.
4. The method of claim 1 , further including a step of driving the other of the workpiece weld surface and the fluid element weld surface in a second predetermined pattern along the said one of the workpiece weld surface and the fluid element weld surface simultaneously with the step of driving said one of the workpiece weld surface and the fluid element weld surface in the first predetermined pattern along the other of the workpiece weld surface and the fluid element weld surface.
5. The method of claim 4 , wherein the step of stopping said driving of said one of the workpiece weld surface and the fluid element weld surface includes stopping said driving of the other of the workpiece weld surface and the fluid element weld surface.
6. The method of claim 4 , wherein the first predetermined pattern is a rotational motion about the press axis in a first rotational direction, wherein the second predetermined pattern is a rotational motion about the press axis in a second rotational direction which is opposite the first rotational direction.
7. The method of claim 4 , wherein the first predetermined pattern is a rotational motion about the press axis at a first rotational velocity, wherein in the second predetermined pattern is a rotational motion about the press axis at a second rotational velocity which is different from the first rotational velocity.
8. The method according to claim 4 , wherein the first predetermined pattern is a linear motion along an axis perpendicular to the press axis at a first velocity, wherein the second predetermined pattern is a linear motion along an axis perpendicular to the press axis at a second velocity which is different from the first velocity.
9. The method according to claim 4 , wherein the first predetermined pattern is a linear motion along a first axis perpendicular to the press axis, wherein the second predetermined pattern is a linear motion along a second axis perpendicular to the press axis which is different from the first axis.
10. The method according to claim 1 , further including a step of machining the workpiece before the welded bond is formed to form at least another portion of the fluid fitting.
11. The method according to claim 10 , wherein the step of machining the workpiece after the weld joint is formed comprises machining the workpiece to form a further portion of the fluid fitting.
12. A method of manufacturing a fluid system, the method comprising:
providing a fluid fitting and a workpiece that is attached to at least a portion of the fluid fitting, the fluid fitting comprising:
a coupling body having an inner surface defining a bore for receiving a pipe therein;
a ring configured to fit over at least one end of the coupling body for mechanically attaching the coupling body to the pipe; and
a main seal formed on the inner surface of the coupling body for engaging the pipe, wherein when the ring is installed on the at least one end of the coupling body via force, the ring and coupling body apply a compressive force to the main seal sufficient to cause elastic deformation of the ring and permanent deformation of the coupling body and pipe to thereby attach the pipe to the coupling body in a non-leaking manner,
characterized in that the step of providing the fluid fitting and the first workpiece includes:
placing a fluid fitting weld surface of the fluid fitting in contact with a piece weld surface of the workpiece;
driving one of the fluid fitting weld surface and the piece weld surface in a first predetermined pattern along the other of the fluid fitting weld surface and the piece weld surface;
applying pressure along a press axis between the fluid fitting weld surface and the piece weld surface so that said driving produces friction and heat for a time sufficient to raise a temperature of the fluid fitting weld surface and the piece weld surface to welding temperature; and
stopping said driving while applying the pressure until the fluid fitting weld surface and the piece weld surface form a welded bond, such that the workpiece is permanently sealed in a non-leaking manner to the portion of the fluid fitting.
13. The method of claim 12 , wherein the first predetermined pattern is a rotational motion about the press axis.
14. The method of claim 12 , wherein the first predetermined pattern is a linear motion along an axis perpendicular to the press axis.
15. The method of claim 12 , further including a step of driving the other of the fluid fitting weld surface and the piece weld surface in a second predetermined pattern along said one of the fluid fitting weld surface and the piece weld surface simultaneously with the step of driving one of the fluid fitting weld surface and the piece weld surface in the first predetermined pattern along the other of the fluid fitting weld surface and the piece weld surface.
16. The method of claim 15 , wherein the step of stopping said driving of said one of the fluid fitting weld surface and the piece weld surface includes stopping said driving of the other of the fluid fitting weld surface and the piece weld surface.
17. The method of claim 15 , wherein the first predetermined pattern is a rotational motion about the press axis in a first rotational direction, wherein the second predetermined pattern is a rotational motion about the press axis in a second rotational direction which is opposite the first rotational direction.
18. The method of claim 15 , wherein the first predetermined pattern is a rotational motion about the press axis at a first rotational velocity, wherein in the second predetermined pattern is a rotational motion about the press axis at a second rotational velocity which is different from the first rotational velocity.
19. The method according to claim 15 , wherein the first predetermined pattern is a linear motion along an axis perpendicular to the press axis at a first velocity, wherein the second predetermined pattern is a linear motion along an axis perpendicular to the press axis at a second velocity which is different from the first velocity.
20. The method according to claim 15 , wherein the first predetermined pattern is a linear motion along a first axis perpendicular to the press axis, wherein the second predetermined pattern is a linear motion along a second axis perpendicular to the press axis which is different from the first axis.
21. The method according to claim 12 , wherein the workpiece is a fluid element.
22. The method of claim 21 , wherein the first predetermined pattern is a rotational motion about the press axis.
23. The method of claim 21 , wherein the first predetermined pattern is a linear motion along an axis perpendicular to the press axis.
24. The method of claim 21 , further including a step of driving the other of the fluid fitting weld surface and the piece weld surface in a second predetermined pattern along said one of the fluid fitting weld surface and the piece weld surface simultaneously with the step of driving one of the fluid fitting weld surface and the piece weld surface in the first predetermined pattern along the other of the fluid fitting weld surface and the piece weld surface.
25. The method of claim 24 , wherein the step of stopping said driving of said one of the fluid fitting weld surface and the piece weld surface includes stopping said driving of the other of the fluid fitting weld surface and the piece weld surface.
26. The method of claim 24 , wherein the first predetermined pattern is a rotational motion about the press axis in a first rotational direction, wherein the second predetermined pattern is a rotational motion about the press axis in a second rotational direction which is opposite the first rotational direction.
27. The method of claim 24 , wherein the first predetermined pattern is a rotational motion about the press axis at a first rotational velocity, wherein in the second predetermined pattern is a rotational motion about the press axis at a second rotational velocity which is different from the first rotational velocity.
28. The method according to claim 24 , wherein the first predetermined pattern is a linear motion along an axis perpendicular to the press axis at a first velocity, wherein the second predetermined pattern is a linear motion along an axis perpendicular to the press axis at a second velocity which is different from the first velocity.
29. The method according to claim 24 , wherein the first predetermined pattern is a linear motion along a first axis perpendicular to the press axis, wherein the second predetermined pattern is a linear motion along a second axis perpendicular to the press axis which is different from the first axis.