IP Library Granted Patent US 10,859,964
Granted Patent B2
US 10,859,964 · App. 16/421,440 · Granted Dec 8, 2020

Image forming apparatus

Inventor: Shougo Sato (Seto, JP)
Assignee: BROTHER KOGYO KABUSHIKI KAISHA
G03G21/105G03G21/12
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Quick Facts
Patent No.
US 10,859,964
App. No.
16/421,440
Granted
Dec 8, 2020
Kind
B2
Abstract

An image forming apparatus includes an apparatus main body, a drawer, a drum cartridge, an exposure device, a developing cartridge, and a fixing device. The drum cartridge includes a photosensitive drum, a cleaning member, and a waste toner conveying pipe. The drum cartridge is mountable to the drawer. The developing cartridge includes a toner container and a waste toner container, and is attachable to and detachable from the drum cartridge. The toner container includes a developing roller. The cleaning member is located between the photosensitive drum and the fixing device in a vertical direction in a state where the drum cartridge is mounted to the drawer and the drawer is located at an inner position. The toner container is swingably coupled to the waste toner container, thereby being capable of moving relative to the photosensitive drum in a state where the developing cartridge is attached to the drum cartridge.

Claims (107)

1. An image forming apparatus comprising:

an apparatus main body;

a drawer moveable between an inner position located inside the apparatus main body and an outer position located outside the apparatus main body;

a drum cartridge mountable to the drawer and including:

a photosensitive drum;

a cleaning member configured to remove waste toner from the photosensitive drum; and

a waste toner conveying pipe configured to convey the waste toner removed from the photosensitive drum by the cleaning member;

an exposure device configured to expose the photosensitive drum to form a latent image on a peripheral surface of the photosensitive drum;

a developing cartridge attachable to and detachable from the drum cartridge and including:

a toner container including a developing roller configured to form a toner image by developing the latent image formed on the photosensitive drum by toner, the toner container being capable of accommodating therein toner to be supplied to the developing roller; and

a waste toner container capable of accommodating therein the waste toner; and

a fixing device configured to fix the toner image transferred from the photosensitive drum to a printing medium and being spaced upward from the photosensitive drum in a state where the drum cartridge is mounted to the drawer and the drawer is located at the inner position,

wherein the cleaning member is located between the photosensitive drum and the fixing device in a vertical direction in the state where the drum cartridge is mounted to the drawer and the drawer is located at the inner position, and

wherein the toner container is swingably coupled to the waste toner container, and thereby the toner container is movable relative to the photosensitive drum in a state where the developing cartridge is attached to the drum cartridge.

2. The image forming apparatus according to claim 1 ,

wherein the waste toner conveying pipe has a cylindrical shape extending in an axis direction in which a rotary axis of the photosensitive drum extends, and

wherein the developing cartridge is configured to pivot about the waste toner conveying pipe when the developing cartridge is being attached to the drum cartridge.

3. The image forming apparatus according to claim 2 ,

wherein the waste toner container includes a shaft swingably supporting the toner container, and

wherein the drum cartridge includes a guide configured to guide the shaft when the developing cartridge is being attached to the drum cartridge, extending in a pivoting direction of the developing cartridge, and passing below the waste toner conveying pipe.

4. The image forming apparatus according to claim 3 ,

wherein the waste toner conveying pipe includes:

a discharge port through which the waste toner is configured to be discharged; and

a shutter configured to be moveable in the pivoting direction between a closing position at which the shutter closes the discharge port and an opening position at which the shutter opens the discharge port,

wherein the shutter has a notch,

wherein the waste toner container has a projection configured to be fitted in the notch of the shutter, and

wherein, when the developing cartridge is being attached to the drum cartridge, the projection is fitted in the notch, so that the shutter moves from the closing position to the opening position together with the waste toner container.

5. The image forming apparatus according to claim 1 ,

wherein the waste toner conveying pipe has a cylindrical shape extending in a direction intersecting with an axis direction in which a rotary axis of the photosensitive drum extends, and

wherein the waste toner container includes an insertion part in which the waste toner conveying pipe is inserted.

6. The image forming apparatus according to claim 5 ,

wherein the waste toner container has a shaft configured to swingably support the toner container, and

wherein the drum cartridge includes a guide configured to guide the shaft when the developing cartridge is being attached to the drum cartridge, having a linear shape extending in a direction in which the waste toner conveying pipe extends, and passing below the waste toner conveying pipe.

7. The image forming apparatus according to claim 6 ,

wherein the waste toner conveying pipe includes:

a discharge port through which the waste toner is configured to be discharged; and

a shutter configured to be moveable, in the direction in which the waste toner conveying pipe extends, between a closing position at which the shutter closes the discharge port and an opening position at which the shutter opens the discharge port, and

wherein, when the developing cartridge is being attached to the drum cartridge, the shutter comes into contact with the waste toner container and moves from the closing position to the opening position.

8. The image forming apparatus according to claim 1 ,

wherein the waste toner container includes a pressing member configured to press the toner container toward a direction in which the developing roller comes into contact with the photosensitive drum in the state where the developing cartridge is attached to the drum cartridge.

9. The image forming apparatus according to claim 1 ,

wherein the exposure device is located above the drum cartridge and the developing cartridge, and

wherein, in the state where the drum cartridge is mounted to the drawer and the drawer is located at the inner position, the exposure device does not overlap with the drum cartridge and the developing cartridge when viewed in the vertical direction.

10. An image forming apparatus comprising:

an apparatus main body including a front wall and a rear wall, the front wall having an opening;

a drawer moveable between an inner position located inside the apparatus main body and an outer position located outside the apparatus main body, the drawer passing through the opening of the front wall, and the drawer being capable of sliding in a first direction;

a drum cartridge mountable to the drawer and including:

a photosensitive drum;

a cleaning member configured to remove waste toner from the photosensitive drum; and

a waste toner conveying pipe configured to convey the waste toner removed from the photosensitive drum by the cleaning member;

an exposure device configured to expose the photosensitive drum to form a latent image on a peripheral surface of the photosensitive drum;

a developing cartridge attachable to and detachable from the drum cartridge and including:

a toner container including a developing roller configured to form a toner image by developing the latent image formed on the photosensitive drum by toner, the toner container being capable of accommodating therein toner to be supplied to the developing roller; and

a waste toner container capable of accommodating therein the waste toner;

a transfer roller configured to transfer the toner image formed on the peripheral surface of the photosensitive drum to a printing medium; and

a fixing device configured to fix the toner image transferred from the photosensitive drum to the printing medium and being spaced upward from the photosensitive drum in a state where the drum cartridge is mounted to the drawer and the drawer is located at the inner position,

wherein the cleaning member is located between the photosensitive drum and the fixing device in a vertical direction in the state where the drum cartridge is mounted to the drawer and the drawer is located at the inner position,

wherein a portion of the photosensitive drum is in contact with the transfer roller in the state where the drum cartridge is mounted to the drawer and the drawer is located at the inner position, and

wherein a first distance, in the first direction, between the portion of the photosensitive drum in contact with the transfer roller and the rear wall, is shorter than a second distance, in the first direction, between a rear end of the drawer and the rear wall in the state where the drum cartridge is mounted to the drawer and the drawer is located at the inner position.

11. The image forming apparatus according to claim 10 ,

wherein the waste toner conveying pipe has a cylindrical shape extending in an axis direction in which a rotary axis of the photosensitive drum extends, and

wherein the developing cartridge is configured to pivot about the waste toner conveying pipe when the developing cartridge is being attached to the drum cartridge.

12. The image forming apparatus according to claim 11 ,

wherein the waste toner container includes a shaft swingably supporting the toner container, and

wherein the drum cartridge includes a guide configured to guide the shaft when the developing cartridge is being attached to the drum cartridge, extending in a pivoting direction of the developing cartridge, and passing below the waste toner conveying pipe.

13. The image forming apparatus according to claim 12 ,

wherein the waste toner conveying pipe includes:

a discharge port through which the waste toner is configured to be discharged; and

a shutter configured to be moveable in the pivoting direction between a closing position at which the shutter closes the discharge port and an opening position at which the shutter opens the discharge port,

wherein the shutter has a notch,

wherein the waste toner container has a projection configured to be fitted in the notch of the shutter, and

wherein, when the developing cartridge is being attached to the drum cartridge, the projection is fitted in the notch, so that the shutter moves from the closing position to the opening position together with the waste toner container.

14. The image forming apparatus according to claim 10 ,

wherein the waste toner conveying pipe has a cylindrical shape extending in a direction intersecting with an axis direction in which a rotary axis of the photosensitive drum extends, and

wherein the waste toner container includes an insertion part in which the waste toner conveying pipe is inserted.

15. The image forming apparatus according to claim 14 ,

wherein the waste toner container has a shaft configured to swingably support the toner container, and

wherein the drum cartridge includes a guide configured to guide the shaft when the developing cartridge is being attached to the drum cartridge, having a linear shape extending in a direction in which the waste toner conveying pipe extends, and passing below the waste toner conveying pipe.

16. The image forming apparatus according to claim 15 ,

wherein the waste toner conveying pipe includes:

a discharge port through which the waste toner is configured to be discharged; and

a shutter configured to be moveable, in the direction in which the waste toner conveying pipe extends, between a closing position at which the shutter closes the discharge port and an opening position at which the shutter opens the discharge port, and

wherein, when the developing cartridge is being attached to the drum cartridge, the shutter comes into contact with the waste toner container and moves from the closing position to the opening position.

17. The image forming apparatus according to claim 10 ,

wherein the waste toner container includes a pressing member configured to press the toner container toward a direction in which the developing roller comes into contact with the photosensitive drum in a state where the developing cartridge is attached to the drum cartridge.

18. The image forming apparatus according to claim 10 ,

wherein the exposure device is located above the drum cartridge and the developing cartridge, and

wherein, in the state where the drum cartridge is mounted to the drawer and the drawer is located at the inner position, the exposure device does not overlap with the drum cartridge and the developing cartridge when viewed in the vertical direction.

19. An image forming apparatus comprising:

an apparatus main body;

a drawer moveable between an inner position located inside the apparatus main body and an outer position located outside the apparatus main body;

a drum cartridge mountable to the drawer and including:

a photosensitive drum;

a cleaning member configured to remove waste toner from the photosensitive drum; and

a waste toner conveying pipe configured to convey the waste toner removed from the photosensitive drum by the cleaning member;

an exposure device configured to expose the photosensitive drum to form a latent image on a peripheral surface of the photosensitive drum;

a developing cartridge attachable to and detachable from the drum cartridge and including:

a toner container including a developing roller configured to form a toner image by developing the latent image formed on the photosensitive drum by toner, the toner container being capable of accommodating therein toner to be supplied to the developing roller; and

a waste toner container capable of accommodating therein the waste toner; and

a fixing device configured to fix the toner image transferred from the photosensitive drum to a printing medium and being spaced upward from the photosensitive drum in a state where the drum cartridge is mounted to the drawer and the drawer is located at the inner position,

wherein the cleaning member is located between the photosensitive drum and the fixing device in a vertical direction in the state where the drum cartridge is mounted to the drawer and the drawer is located at the inner position,

wherein the waste toner conveying pipe includes:

a discharge port through which the waste toner is configured to be discharged; and

a first shutter configured to be moveable between a first closing position at which the first shutter closes the discharge port and a first opening position at which the first shutter opens the discharge port, and

wherein the waste toner container includes:

a receiving port through which the waste toner is configured to be received; and

a second shutter configured to be moveable between a second closing position at which the second shutter closes the receiving port and a second opening position at which the second shutter opens the receiving port.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 23, 2019
From: SATO, SHOUGO
To: BROTHER KOGYO KABUSHIKI KAISHA
Reel/Frame 049274/0028 →
Priority Claims (1)
JP 2018-099445 · May 24, 2018 · national
Continuity (1)
Related Publication 20190361383A1 · Nov 28, 2019