IP Library Granted Patent US 10,883,192
Granted Patent B2
US 10,883,192 · App. 15/152,888 · Granted Jan 5, 2021

Sintered electrically conductive oxide for oxygen sensor electrode, and oxygen sensor using the same

Inventors: Hisashi Kozuka (Ichinomiya, JP); Yasuyuki Okimura (Inuyama, JP); Kazushige Ohbayashi (Nagoya, JP)
Assignee: NGK SPARK PLUG CO., LTD.
C30B29/22C04B35/50C04B35/62625C04B35/62655C04B35/62675C04B35/62695C04B35/632G01N27/125C04B2235/327C04B2235/3227C04B2235/3275C04B2235/3279C04B2235/604C04B2235/72C04B2235/768C04B2235/79
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Quick Facts
Patent No.
US 10,883,192
App. No.
15/152,888
Granted
Jan 5, 2021
Kind
B2
Abstract

A sintered electrically conductive oxide for an oxygen sensor electrode includes a crystal phase formed of a perovskite-type electrically conductive oxide containing at least La, Fe and Ni. The oxide has an absolute value of thermoelectromotive force at 770° C. of 21.0 μV/K or less.

Claims (35)

1. An oxygen sensor for measuring a concentration of a gas to be measured, the oxygen sensor comprising:

a closed-bottomed tubular substrate formed of ceramic and extending in a longitudinal direction;

an external electrode formed of a noble metal and disposed on an outer surface of the substrate; and

a reference electrode disposed on an inner surface of the substrate,

wherein

the reference electrode is an electrically conductive layer formed of a sintered electrically conductive oxide,

the sintered electrically conductive oxide comprises a crystal phase formed of a perovskite-type electrically conductive oxide having a crystal structure expressed by following formula (1):

La a Co b Fe c Ni d O x   (1),

wherein, in formula (1):

a+b+c+d= 1,

1.25≤ x≤ 1.75,

0.474≤ a≤ 0.512,

0≤ b≤ 0.225,

0< c≤ 0.300,and

0.2005≤ d≤ 50.350; and

the sintered electrically conductive oxide has an absolute value of thermoelectromotive force at 770° C. of 21.0 μV/K or less.

2. The oxygen sensor as claimed in claim 1 , wherein, in formula (1):

0.474≤ a< 0.512.

3. The oxygen sensor as claimed in claim 1 , wherein the sintered electrically conductive oxide contains substantially no alkaline earth metal elements.

4. The oxygen sensor as claimed in claim 1 , wherein the external electrode is configured for contact with the gas to be measured, and the reference electrode is configured for contact with a gas serving as a reference for detecting the oxygen concentration of the gas to be measured.

5. The oxygen sensor as claimed in claim 1 , wherein the reference electrode has a length in the longitudinal direction from 1 cm to 10 cm.

6. The oxygen sensor as claimed in claim 1 , wherein the substrate is formed of zirconia doped with yttria.

7. The oxygen sensor as claimed in claim 1 , wherein the crystal phase formed of the perovskite-type electrically conductive oxide has the crystal structure expressed by following formula (2):

La a Fe c Ni d O x   (2),

wherein, in formula (2):

a+c+d= 1,

1.25≤ x≤ 1.75,

0.474≤ a≤ 0.512,

0< c≤ 0.300,and

0.200≤ d≤ 0.350.

8. The oxygen sensor as claimed in claim 1 , wherein a and b satisfy

0.474≤ a< 0.512, and

0≤ b< 0.100.

9. The oxygen sensor as claimed in claim 1 , wherein b satisfies

0< b< 0.100.

Assignments (2)
CHANGE OF NAME Recorded Sep 7, 2023
From: NGK SPARK PLUG CO., LTD.
To: NITERRA CO., LTD.
Reel/Frame 064842/0215 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 12, 2016
From: KOZUKA, HISASHI; OKIMURA, YASUYUKI; OHBAYASH1, KAZUSHIGE
To: NGK SPARK PLUG CO., LTD.
Reel/Frame 038567/0645 →
Priority Claims (1)
JP 2015-097946 · May 13, 2015 · national
Continuity (1)
Related Publication 20160334361A1 · Nov 17, 2016