IP Library Granted Patent US 10,890,923
Granted Patent B2
US 10,890,923 · App. 16/105,296 · Granted Jan 12, 2021

Methods and systems for charge control

Inventors: Luke Anthony O'Hara (Augusta, GA); Arthur James Harvey (Beech Island, SC)
Assignee: Textron Innovations Inc.
G05D1/0297B60L53/36B60L58/12G05D1/0027H02J7/0029H02J7/0045H02J7/0047B60L2200/22B60L2240/36G05D2201/0204H02J7/00045
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Quick Facts
Patent No.
US 10,890,923
App. No.
16/105,296
Granted
Jan 12, 2021
Kind
B2
Abstract

A charge control system includes a lithium battery configured to provide lithium battery power to a set of electrical loads, a user signaling device, and control circuitry coupled with the lithium battery and the user signaling device. The control circuitry is operative to: (A) detect availability of charge from an external charger, (B) in response to detection of the availability of charge from the external charger and prior to controlling the external charger to adjust the amount of charge stored by the lithium battery, perform a set of pre-charging assessment operations, and (C) based on the set of pre-charging assessment operations, provide a user notification via the user signaling device, the user notification indicating whether the lithium battery is properly setup for charge adjustment. When the user signaling device generates the user notification, the user is informed that the utility vehicle is properly connected to the external charger.

Claims (89)

1. A charge control system, comprising:

a lithium battery configured to provide lithium battery power to a set of electrical loads;

a user signaling device; and

control circuitry coupled with the lithium battery and the user signaling device, the control circuitry being operative to:

detect availability of charge from an external charger,

in response to detection of the availability of charge from the external charger and prior to controlling the external charger to adjust the amount of charge stored by the lithium battery, perform a set of pre-charging assessment operations, and

based on the set of pre-charging assessment operations, provide a user notification via the user signaling device, the user notification indicating whether the lithium battery is properly setup for charge adjustment;

wherein the control circuitry, when performing the set of pre-charging assessment operations, is operative to:

test whether any of a plurality of battery management system (BMS) protection fault conditions exist, and

generate a pre-charging assessment indication based on whether any of the plurality of BMS protection fault conditions exist; and

wherein the control circuitry, when testing whether any of the plurality of BMS protection fault conditions exist, is operative to:

read lithium battery temperature and voltage measurements from the lithium battery, and

compare the lithium battery temperature and voltage measurements to a set of predefined thresholds to determine whether any of the plurality of BMS protection fault conditions exist.

2. A charge control system as in claim 1 wherein the lithium battery, the user signaling device, and the control circuitry are components of a utility vehicle; and

wherein the control circuitry is further operative to:

in response to a successful result from the set of pre-charging assessment operations, provide a control signal that adjusts the amount of charge stored by the lithium battery.

3. A charge control system as in claim 2 wherein the control circuitry, when detecting the availability of charge from the external charger, is operative to:

detect an external charger connection event in which the external charger connects to a connector of the utility vehicle, the external charger connection event indicating the availability of charge from the external charger.

4. A charge control system as in claim 3 wherein the control circuitry, when providing the control signal that adjusts the amount of charge stored by the lithium battery, is operative to:

output a charger signal to the external charger through the connector, the charger signal causing the external charger to charge the lithium battery through the connector.

5. A charge control system as in claim 4 wherein the control circuitry, when performing the set of pre-charging assessment operations, is operative to:

test whether the lithium battery is to receive charge from the external charger, and

generate a pre-charging assessment indication based on whether the lithium battery is to receive charge from the external charger.

6. A charge control system as in claim 5 wherein the control circuitry, when testing whether the lithium battery is to receive charge from the external charger, is operative to:

ascertain a current amount of charge stored by the lithium battery, and

compare the current amount of charge to a predefined target charge range to determine whether the lithium battery is to receive charge from the external charger.

7. A charge control system as in claim 4 wherein the control circuitry, when performing the set of pre-charging assessment operations, is operative to:

test whether the external charger is operative to provide a predefined voltage to charge the lithium battery, and

generate a pre-charging assessment indication based on whether the external charger is operative to provide the predefined voltage to charge the lithium battery.

8. A charge control system as in claim 7 wherein the control circuitry, when testing whether the external charger is operative to provide the predefined voltage to charge the lithium battery, is operative to:

measure a current supply voltage provided by the external charger, and

compare the current supply voltage to a predefined supply voltage threshold to determine whether the external charger is currently operative to provide the predefined voltage to charge the lithium battery.

9. A charge control system as in claim 4 wherein the control circuitry, when performing the set of pre-charging assessment operations, is operative to:

(i) test whether any of a plurality of battery management system (BMS) protection fault conditions exist,

(ii) test whether the lithium battery is to receive charge from the external charger,

(iii) test whether the external charger is operative to provide a predefined voltage to charge the lithium battery, and

(iv) generate a pre-charging assessment indication based on (a) whether any of the plurality of BMS protection fault conditions exist, (b) whether the lithium battery is to receive charge from the external charger, and (c) whether the external charger is currently operative to provide the predefined voltage to charge the lithium battery.

10. A utility vehicle, comprising:

a utility vehicle body;

a set of electrical loads supported by the utility vehicle body; and

a charge control system supported by the utility vehicle body and coupled with the set of electrical loads, the charge control system including:

a lithium battery configured to provide lithium battery power to the set of electrical loads,

a user signaling device, and

control circuitry coupled with the lithium battery and the user signaling device, the control circuitry being operative to:

detect availability of charge from an external charger,

in response to detection of the availability of charge from the external charger and prior to controlling the external charger to adjust the amount of charge stored by the lithium battery, perform a set of pre-charging assessment operations, and

based on the set of pre-charging assessment operations, provide a user notification via the user signaling device, the user notification indicating whether the lithium battery is properly setup for charge adjustment;

wherein the control circuitry, when performing the set of pre-charging assessment operations, is operative to:

test whether any of a plurality of battery management system (BMS) protection fault conditions exist, and

generate a pre-charging assessment indication based on whether any of the plurality of BMS protection fault conditions exist; and

wherein the control circuitry, when testing whether any of the plurality of BMS protection fault conditions exist, is operative to:

read lithium battery temperature and voltage measurements from the lithium battery, and

compare the lithium battery temperature and voltage measurements to a set of predefined thresholds to determine whether any of the plurality of BMS protection fault conditions exist.

11. A utility vehicle as in claim 10 wherein the lithium battery, the user signaling device, and the control circuitry are components of a utility vehicle; and

wherein the control circuitry is further operative to:

in response to a successful result from the set of pre-charging assessment operations, provide a control signal that adjusts the amount of charge stored by the lithium battery.

12. A utility vehicle as in claim 11 wherein the control circuitry, when detecting the availability of charge from the external charger, is operative to:

detect an external charger connection event in which the external charger connects to a connector of the utility vehicle, the external charger connection event indicating the availability of charge from the external charger.

13. A utility vehicle as in claim 12 wherein the control circuitry, when providing the control signal that adjusts the amount of charge stored by the lithium battery, is operative to:

output a charger signal to the external charger through the connector, the charger signal causing the external charger to charge the lithium battery through the connector.

14. A utility vehicle as in claim 13 wherein the control circuitry, when performing the set of pre-charging assessment operations, is operative to:

test whether the lithium battery is to receive charge from the external charger, and

generate a pre-charging assessment indication based on whether the lithium battery is to receive charge from the external charger.

15. A utility vehicle as in claim 14 wherein the control circuitry, when testing whether the lithium battery is to receive charge from the external charger, is operative to:

ascertain a current amount of charge stored by the lithium battery, and

compare the current amount of charge to a predefined target charge range to determine whether the lithium battery is to receive charge from the external charger.

16. A utility vehicle as in claim 13 wherein the control circuitry, when performing the set of pre-charging assessment operations, is operative to:

test whether the external charger is operative to provide a predefined voltage to charge the lithium battery, and

generate a pre-charging assessment indication based on whether the external charger is operative to provide the predefined voltage to charge the lithium battery.

17. A utility vehicle as in claim 16 wherein the control circuitry, when testing whether the external charger is operative to provide the predefined voltage to charge the lithium battery, is operative to:

measure a current supply voltage provided by the external charger, and

compare the current supply voltage to a predefined supply voltage threshold to determine whether the external charger is currently operative to provide the predefined voltage to charge the lithium battery.

18. A utility vehicle as in claim 13 wherein the control circuitry, when performing the set of pre-charging assessment operations, is operative to:

(i) test whether any of a plurality of battery management system (BMS) protection fault conditions exist,

(ii) test whether the lithium battery is to receive charge from the external charger,

(iii) test whether the external charger is operative to provide a predefined voltage to charge the lithium battery, and

(iv) generate a pre-charging assessment indication based on (a) whether any of the plurality of BMS protection fault conditions exist, (b) whether the lithium battery is to receive charge from the external charger, and (c) whether the external charger is currently operative to provide the predefined voltage to charge the lithium battery.

19. A charge control method, comprising:

detecting availability of charge from an external charger;

in response to detection of the availability of charge from the external charger and prior to controlling the external charger to adjust the amount of charge stored by a lithium battery, performing a set of pre-charging assessment operations; and

based on the set of pre-charging assessment operations, providing a user notification via a user signaling device, the user notification indicating whether the lithium battery is properly setup for charge adjustment;

wherein performing the set of pre-charging assessment operations includes:

testing whether any of a plurality of battery management system (BMS) protection fault conditions exist, and

generating a pre-charging assessment indication based on whether any of the plurality of BMS protection fault conditions exist; and

wherein testing whether any of the plurality of BMS protection fault conditions exist includes:

reading lithium battery temperature and voltage measurements from the lithium battery, and

comparing the lithium battery temperature and voltage measurements to a set of predefined thresholds to determine whether any of the plurality of BMS protection fault conditions exist.

20. A charge control method as in claim 19 wherein reading the lithium battery temperature and voltage measurements from the lithium battery includes:

obtaining the lithium battery temperature and voltage measurements from the lithium battery while the lithium battery resides on a utility vehicle.

Assignments (5)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 17, 2019
From: TEXTRON RHODE ISLAND INC.
To: TEXTRON INNOVATIONS INC.
Reel/Frame 048915/0669 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 12, 2019
From: TEXTRON INC.
To: TEXTRON RHODE ISLAND INC.
Reel/Frame 048868/0235 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 29, 2018
From: TEXTRON RHODE ISLAND INC.
To: TEXTRON INNOVATIONS INC.
Reel/Frame 047340/0247 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 26, 2018
From: TEXTRON INC.
To: TEXTRON RHODE ISLAND INC.
Reel/Frame 047322/0812 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 19, 2018
From: O'HARA, LUKE ANTHONY; HARVEY, ARTHUR JAMES
To: TEXTRON INC.
Reel/Frame 047234/0382 →
Continuity (2)
Provisional Application 62549241 · Aug 23, 2017
Related Publication 20190064849A1 · Feb 28, 2019
Cited By (1)
US 12,240,340