IP Library Granted Patent US 10,967,433
Granted Patent B2
US 10,967,433 · App. 16/981,099 · Granted Apr 6, 2021

Cutting tool

Inventors: Susumu Okuno (Itami, JP); Shinya Imamura (Itami, JP); Yuki Rikiso (Itami, JP); Yasuki Kido (Itami, JP); Fumiyoshi Kobayashi (Itami, JP)
Assignee: SUMITOMO ELECTRIC HARDMETAL CORP.
B23B27/148B23B27/141B23C5/16B23B2222/04B23B2224/32B23C2222/04B23C2224/32
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Quick Facts
Patent No.
US 10,967,433
App. No.
16/981,099
Granted
Apr 6, 2021
Kind
B2
Abstract

A cutting tool comprises a substrate and a coating that coats the substrate, the coating including an α-alumina layer, the α-alumina layer including crystal grains of α-alumina, the α-alumina layer including a lower portion and an upper portion, the upper portion being occupied in area at a ratio of 50% or more by crystal grains of α-alumina having (006) plane with a normal thereto having a direction within ±15° with respect to a direction of a normal to the second interface, the lower portion being occupied in area at a ratio of 5% or more and less than 50% by crystal grains of α-alumina having (012) plane, (104) plane, (110) plane, (113) plane, (116) plane, (300) plane, (214) plane and (006) plane each with a normal thereto having a direction within ±15° with respect to the direction of the normal to the second interface.

Claims (23)

1. A cutting tool comprising a substrate and a coating that coats the substrate,

the coating including an α-alumina layer provided on the substrate,

the α-alumina layer including crystal grains of α-alumina,

the α-alumina layer including a lower portion and an upper portion,

the lower portion being a region sandwiched between an imaginary plane A and an imaginary plane B, the imaginary plane A being an imaginary plane which passes through a point 0.2 μm away in a direction of thickness from a first interface located on a side of the substrate and is parallel to the first interface, the imaginary plane B being an imaginary plane which passes through a point 1.3 μm further away from the imaginary plane A in the direction of thickness and is parallel to the first interface,

the upper portion being a region sandwiched between an imaginary plane C and an imaginary plane D, the imaginary plane C being an imaginary plane which passes through a point 0.5 μm away in the direction of thickness from a second interface opposite to the side of the substrate and is parallel to the second interface, the imaginary plane D being an imaginary plane which passes through a point 1 μm further away from the imaginary plane C in the direction of thickness and is parallel to the second interface,

the first interface being parallel to the second interface,

when a cross section of the α-alumina layer obtained when cut along a plane including a normal to the second interface is subjected to an electron backscattering diffraction image analysis using a field emission scanning microscope to determine a crystal orientation of each of the crystal grains of α-alumina and a color map is created based thereon,

then, in the color map,

the upper portion being occupied in area at a ratio of 50% or more by crystal grains of α-alumina having a (006) plane with a normal thereto having a direction within ±15° with respect to a direction of the normal to the second interface,

the lower portion being occupied in area at a ratio of 5% or more and less than 50% by crystal grains of α-alumina having a (012) plane, a (104) plane, a (110) plane, a (113) plane, a (116) plane, a (300) plane, a (214) plane and a (006) plane each with a normal thereto having a direction within ±15° with respect to the direction of the normal to the second interface,

the α-alumina layer having a thickness of 3 μm or more and 20 μm or less.

2. The cutting tool according to claim 1 , wherein

the coating further includes an inner layer provided between the substrate and α-alumina layer, and

the inner layer includes TiCN.

3. The cutting tool according to claim 2 , wherein

the coating further includes an intermediate layer provided between the inner layer and the α-alumina layer,

the intermediate layer includes a compound composed of: elemental titanium; and at least one element selected from the group consisting of carbon, nitrogen, boron and oxygen, and

the intermediate layer is different in composition from the inner layer.

4. The cutting tool according to claim 1 , wherein

the coating further includes an outermost layer provided on the α-alumina layer, and

the outermost layer includes a compound composed of: an elemental titanium; and one element selected from the group consisting of carbon, nitrogen, and boron.

5. The cutting tool according to claim 1 , wherein the coating has a thickness of 3 μm or more and 30 μm or less.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 15, 2020
From: OKUNO, SUSUMU; IMAMURA, SHINYA; RIKISO, YUKI; KIDO, YASUKI; KOBAYASHI, FUMIYOSHI
To: SUMITOMO ELECTRIC HARDMETAL CORP.
Reel/Frame 053776/0731 →
Priority Claims (1)
JP JP2019-027258 · Feb 19, 2019 · national
Continuity (1)
Related Publication 20200406367A1 · Dec 31, 2020