Frac manifold missile and fitting
A missile flow line is assembled in a frac manifold to manifold the discharge from a plurality of pumps. The missile comprises at least two junction fittings joined by a flange union to at least one spooled pipe to form a conduit. The junction fittings comprise a fitting body having a primary bore and at least two feed bores. The primary bore extends axially through the body between primary union faces adapted for connection to a flowline component by a flange union. The feed bores extend radially through the body from a feed union face to an intersection with the primary bore. The feed union faces are adapted for connection to pump discharge lines by a flange union. The intersections of the feed bores with the primary bore are offset axially from each other along the primary bore.
1. A missile flow line for manifolding the discharge from a plurality of pumps, said missile comprising:
(a) at least two junction fittings, each said junction fitting comprising:
i) a body having a primary bore and at least two feed bores;
ii) said primary bore extending axially through said body between first and second primary faces, said primary faces being union faces adapted for connection to a flowline component by a flange union;
iii) said feed bores extending radially through said body from a feed face to an intersection with said primary bore, said feed face being a union face adapted for connection to a flowline component by a flange union;
iv) wherein said intersections of said feed bores with said primary bore are offset axially from each other along said primary bore;
(b) wherein said junction fittings are joined by flange unions to at least one spooled pipe, said junction fittings and spooled pipe thereby forming a conduit including each said primary bore; and
(c) wherein a discharge line from one pump of said plurality of pumps may be joined to each said feed union face of said junction fittings by a flange union, whereby the discharge from said plurality of pumps may be manifolded into said conduit.
2. The missile of claim 1 , wherein the ratio of the minimum width of said fitting body to the maximum width of said primary bore is at least about 3 to 2.
3. The missile of claim 1 , wherein said junction fittings have a generally cylindrical body and the ratio of the diameter of said fitting body to the diameter of said primary bore is at least about 3 to 2.
4. The missile of claim 3 , wherein said ratio is at least about 2 to 1.
5. The missile of claim 3 , wherein said ratio is at least about 3 to 1.
6. The missile of claim 1 , wherein said feed bores intersect with said primary bore at an interior angle of about 45° and direct said discharge substantially along the direction of flow in said primary bore.
7. The missile of claim 1 , wherein said feed bores intersect with said primary bore at an interior angle of from about 15° to about 60° and direct said discharge substantially along the direction of flow in said primary bore.
8. The missile of claim 1 , wherein said missile has a ported flange joined to one said junction fitting disposed at the upstream end of said missile.
9. The missile of claim 1 , wherein said missile has a flush-port assembly joined to one said junction fitting disposed at the upstream end of said missile, said flush-port assembly comprising a ported flange having a union sub.
10. The missile of claim 1 , wherein said intersection of said feed bores with said primary bores are substantially aligned with a center axis of said primary bore.
11. The missile of claim 1 , wherein
(a) said body has only two said feeds bores, said feed bores being offset radially from each other by an angle of from about 90° to 180°;
(b) whereby each said junction fitting is adapted to manifold the discharge from a first pump of said plurality of pumps situated on one side of said missile and a second pump of said plurality of pumps situated on the other side of said missile; and
(c) whereby said missile is adapted to manifold the discharge from a plurality of said first pumps on one side of said missile and a plurality of said second pumps on the other side of said missile.
12. The missile of claim 11 , wherein said missile:
(a) has at least four said junction fittings connected by three said spooled pipes, each one of said four junction fittings being connected to an adjacent one of said four junction fittings by one of said three spooled pipes,
(b) said missile being thereby adapted to manifold the discharge from at least four said pumps of said plurality of pumps situated on one side of said missile and four other said pumps of said plurality of pumps situated on the other side of said missile.
13. A frac manifold mounted on a frame, said frac manifold comprising the missile of claim 1 .
14. A high-pressure fluid transportation system, said system comprising the missile of claim 1 .
15. The high-pressure fluid transportation system of claim 14 , wherein said system is a system for fracturing a well.
16. A method of transporting a frac manifold to a site, said method comprising:
(a) loading said frac manifold on a trailer;
(b) transporting said trailer to a site;
(c) actuating jackup legs on said frac manifold to elevate said frac manifold above said trailer; and
(d) moving said trailer out from under said frac manifold.
17. A flowline junction fitting adapted to manifold the discharge from a plurality of pumps, said junction fitting comprising:
(a) a body having a primary bore and at least two feed bores;
(b) said primary bore extending axially through said body between first and second primary union faces adapted for connection to a flowline component by a flange union;
(c) said feed bores extending through said body from a feed union face to an intersection with said primary bore, said feed union face being adapted for connection to a component of a discharge line from one pump of said plurality of pumps by a flange union;
wherein said intersection between said feed bores and said primary bore has an interior angle of substantially less than 90°, whereby said feed bore is adapted to feed said discharge substantially along the direction of flow in said primary bore, and said intersections of said feed bores are offset axially from each other.
18. The flowline fitting of claim 17 , wherein said body is cylindrical.
19. The flowline fitting of claim 18 , wherein said body is machined from a cylindrical bar.
20. The flowline fitting of claim 17 , wherein said body is polyhedral.
21. The flowline fitting of claim 17 , wherein said feed bores intersect with said primary bore at an interior angle of about 45°.
22. The flowline fitting of claim 17 , wherein said feed bores intersect with said primary bore at an interior angle of from about 15° to about 60°.
23. The flowline fitting of claim 17 , wherein:
(a) said body has a first and second set of said feed bores, said first and second sets of said feed bores being offset radially from each other by an angle of from about 90° to 180°;
(b) whereby said flowline fitting is adapted to manifold the discharge from a first set of said plurality of pumps situated on one side of said flowline fitting and a second set of said plurality of pumps situated on the other side of said flowline fitting.
24. The flowline fitting of claim 17 , wherein:
(a) said flowline fitting has only two said feeds bores, said feed bores being offset radially from each other by an angle of from about 90° to 180°;
(b) whereby said flowline fitting is adapted to manifold the discharge from a first said pump of said plurality of pumps situated on one side of said flowline fitting and a second said pump of said plurality of pumps situated on the other side of said flowline fitting.
25. A flow line for a high-pressure fluid transportation system, said flow line comprising the flowline fitting of claim 17 assembled into said flow line by flange unions and connected to discharge lines from said pumps by flange unions.
26. A frac manifold, said frac manifold comprising
(a) a frame;
(b) a missile mounted on said frame and adapted to manifold the discharge from a plurality of pumps;
(c) a suction line mounted on said frame and adapted to distribute flow to at least one pump of said plurality of pumps;
(d) a plurality of vertically adjustable, jackup legs mounted on said frame and adapted to raise and lower said frac manifold, said jackup legs comprising a vertical lifter attached to a horizontal extender, said horizontal extender being mounted on said frame.
27. The frac manifold of claim 26 , wherein said horizontal extender is slidably, carried within a tube mounted to said frame.