IP Library Granted Patent US 10,985,289
Granted Patent B2
US 10,985,289 · App. 16/827,494 · Granted Apr 20, 2021

Solar cell and solar cell module

Inventor: Tomonori Ueyama (Osaka, JP)
Assignee: PANASONIC CORPORATION
H01L31/075H01L31/03762H01L31/0488H01L31/202
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Quick Facts
Patent No.
US 10,985,289
App. No.
16/827,494
Granted
Apr 20, 2021
Kind
B2
Abstract

A solar cell includes a crystalline silicon substrate, a P-doped silicon oxide layer that is formed on a principal surface of the crystalline silicon substrate and that includes phosphorus as an impurity, and an amorphous silicon layer that includes an intrinsic amorphous silicon layer and a p-type amorphous silicon layer. The intrinsic amorphous silicon layer is formed on the P-doped silicon oxide layer. The p-type amorphous silicon layer is formed on the intrinsic amorphous silicon layer and includes a p-type dopant. The intrinsic amorphous silicon layer includes the p-type dopant. The concentration of the p-type dopant in the thickness direction of the intrinsic amorphous silicon layer has a profile higher than the concentration of the p-type dopant at the interface between the P-doped silicon oxide layer and the intrinsic amorphous silicon layer.

Claims (26)

1. A solar cell, comprising:

a crystalline silicon substrate;

a phosphorus-doped layer formed on a principal surface of the crystalline silicon substrate, the phosphorus-doped layer including phosphorus as an impurity; and

an amorphous silicon layer including an intrinsic amorphous silicon layer and a p-type amorphous silicon layer, the intrinsic amorphous silicon layer being formed on the phosphorus-doped layer, the p-type amorphous silicon layer being formed on the intrinsic amorphous silicon layer and including a p-type dopant, wherein

the intrinsic amorphous silicon layer includes the p-type dopant,

a concentration of the p-type dopant in a concentration profile in a thickness direction of the intrinsic amorphous silicon layer is higher than a concentration of the p-type dopant at an interface between the phosphorus-doped layer and the intrinsic amorphous silicon layer, and

the intrinsic amorphous silicon layer includes: a first intrinsic amorphous silicon layer disposed to face the phosphorus-doped layer; a second intrinsic amorphous silicon layer disposed to face the p-type amorphous silicon layer; and an introduction layer disposed between the first intrinsic amorphous silicon layer and the second intrinsic amorphous silicon layer, the introduction layer containing the p-type dopant.

2. The solar cell according to claim 1 , wherein the concentration profile has a local maximum within a range of no less than 20% nor more than 50% of a thickness of the amorphous silicon layer from the interface.

3. The solar cell according to claim 2 , wherein the concentration of the p-type dopant at the local maximum is no less than 1×10 17 /cm 3 nor more than 1×10 20 /cm 3 .

4. The solar cell according to claim 1 , wherein the concentration profile has a local maximum within a range of no less than 2 nm nor more than 10 nm from the interface.

5. The solar cell according to claim 1 , wherein the concentration profile monotonically increases from the interface toward the p-type amorphous silicon layer.

6. A solar cell module, comprising:

a plurality of solar cells each of which is the solar cell according to claim 1 , the plurality of solar cells being disposed two-dimensionally;

a front surface protector disposed on a front surface side of the plurality of solar cells;

a back surface protector disposed on a back surface side of the plurality of solar cells;

a front surface encapsulant disposed between the plurality of solar cells and the front surface protector; and

a back surface encapsulant disposed between the plurality of solar cells and the back surface protector.

7. The solar cell according to claim 1 , wherein the first intrinsic amorphous silicon layer has a thickness less than each of a thickness of the introduction layer and a thickness of the second intrinsic amorphous silicon layer.

8. The solar cell according to claim 1 , wherein the introduction layer and the second intrinsic amorphous silicon layer are equivalent to each other in thickness.

9. The solar cell according to claim 1 , wherein the intrinsic amorphous silicon layer has a local maximum of the concentration of the p-type dopant in the concentration profile, in the introduction layer among the first intrinsic amorphous silicon layer, the introduction layer, and the second intrinsic amorphous silicon layer.

10. The solar cell according to claim 1 , wherein

the phosphorus-doped layer includes oxygen, and

a local maximum of the concentration of the p-type dopant in the concentration profile in the intrinsic amorphous silicon layer and a local maximum of an oxygen concentration of the phosphorus-doped layer are present at positions different from each other in the thickness direction.

11. The solar cell according to claim 10 , wherein the local maximum of the concentration of the p-type dopant in the concentration profile is present closer to the p-type amorphous silicon layer than the local maximum of the oxygen concentration in the thickness direction.

12. The solar cell according to claim 11 , wherein a gap between the local maximum of the concentration of the p-type dopant in the concentration profile and the local maximum of the oxygen concentration is no less than 2 nm in the thickness direction.

13. The solar cell according to claim 10 , wherein the concentration profile of the p-type dopant and a concentration profile of the oxygen concentration are intersect with each other in the thickness direction.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 3, 2020
From: UEYAMA, TOMONORI
To: PANASONIC CORPORATION
Reel/Frame 052818/0008 →
Priority Claims (1)
JP JP2019-056883 · Mar 25, 2019 · national
Continuity (1)
Related Publication 20200313019A1 · Oct 1, 2020