IP Library Granted Patent US 11,005,142
Granted Patent B2
US 11,005,142 · App. 16/229,441 · Granted May 11, 2021

Busbar module and battery pack

Inventors: Ryota Kataoka (Shizuoka, JP); Hirokuni Koike (Shizuoka, JP); Hideki Inoue (Shizuoka, JP); Takao Shoji (Shizuoka, JP); Katsunori Sato (Shizuoka, JP); Yutaro Okazaki (Shizuoka, JP)
Assignee: YAZAKI CORPORATION
H01M50/502H01M50/20H01M50/50H01M2220/20
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Quick Facts
Patent No.
US 11,005,142
App. No.
16/229,441
Granted
May 11, 2021
Kind
B2
Abstract

A busbar module includes a basic busbar module assembled to an electrode terminal group arranged in a row of a battery module formed of a plurality of battery cells, and a holding member that holds the basic busbar module. The basic busbar module includes a plurality of busbars that is arranged along an arrangement direction of respective electrode terminals of the electrode terminal group and is electrically connected to the corresponding electrode terminals, and flat cable having a conductor portion that is electrically connected to the plurality of busbars, and an insulating holding portion that holds the plurality of busbars, and the holding member has a holding body that holds the basic busbar module.

Claims (49)

1. A busbar module comprising:

a basic busbar module assembled to an electrode terminal group arranged in a row of a battery module formed of a plurality of battery cells; and

a holding member that holds the basic busbar module, wherein

the basic busbar module includes:

a plurality of busbars that is arranged along an arrangement direction of respective electrode terminals of the electrode terminal group and is electrically connected to the corresponding electrode terminals; and

a flexible flat conductor having a conductor portion that is electrically connected to the plurality of busbars, and an insulating holding portion that holds the plurality of busbars,

the holding member has a holding body that holds the basic busbar module for each of the plurality of busbars, each of the holding bodies is arranged side by side in an arrangement direction of the busbars,

the holding body has an insertion portion into which the busbar is inserted, and a holding portion that is engaged with the busbar during an insertion into the insertion portion and holds the busbar,

the insertion portion is provided at each of both ends in the arrangement direction of the holding bodies,

each of the insertion portions is formed such that two corner portions in the arrangement direction of the busbar are respectively inserted into the insertion portions, and

the holding portion of the holding body has a claw portion that is inserted into a locking hole of the busbar in a state where an end portion of the busbar in a direction perpendicular to the arrangement direction is inserted into the insertion portion.

2. The busbar module according to claim 1 , wherein

the holding member has an insulating cover body that covers the busbar on the battery module after being assembled to the battery module together with the basic busbar module.

3. The busbar module according to claim 2 , wherein

the holding member has a hinge portion between the holding body and the insulating cover body, and

the hinge portion is formed to change a position of the insulating cover body with respect to the holding body between a position where work of connection between the busbar and the electrode terminal is not impeded and a position where the busbar on the battery module is covered.

4. The busbar module according to claim 3 , wherein

the holding member is provided with a lock mechanism that holds a closed state of the insulating cover body with respect to the holding body capable of covering the busbar on the battery module, and

the lock mechanism includes a first locking portion provided on the holding body side, and a second locking portion that is provided on the insulating cover body side and holds the closed state by being locked to the first locking portion.

5. The busbar module according to claim 4 , wherein

the basic busbar module is provided for each of sections of the electrode terminal group, and

in the holding member, the holding body is formed to collectively hold a plurality of the basic busbar modules.

6. The busbar module according to claim 3 , wherein

the basic busbar module is provided for each of sections of the electrode terminal group, and

in the holding member, the holding body is formed to collectively hold a plurality of the basic busbar modules.

7. The busbar module according to claim 2 , wherein

the holding member is provided with a lock mechanism that holds a closed state of the insulating cover body with respect to the holding body capable of covering the busbar on the battery module, and

the lock mechanism includes a first locking portion provided on the holding body side, and a second locking portion that is provided on the insulating cover body side and holds the closed state by being locked to the first locking portion.

8. The busbar module according to claim 7 , wherein

the basic busbar module is provided for each of sections of the electrode terminal group, and

in the holding member, the holding body is formed to collectively hold a plurality of the basic busbar modules.

9. The busbar module according to claim 2 , wherein

the basic busbar module is provided for each of sections of the electrode terminal group, and

in the holding member, the holding body is formed to collectively hold a plurality of the basic busbar modules.

10. The busbar module according to claim 1 , wherein

the basic busbar module is provided for each of sections of the electrode terminal group, and

in the holding member, the holding body is formed to collectively hold a plurality of the basic busbar modules.

11. A battery pack comprising:

a battery module including a plurality of battery cells; and

a busbar module that electrically connects the plurality of battery cells in series or in parallel, wherein

the busbar module includes a basic busbar module assembled to an electrode terminal group arranged in a row of the battery module, and a holding member that holds the basic busbar module,

the basic busbar module includes:

a plurality of busbars that is arranged along an arrangement direction of respective electrode terminals of the electrode terminal group and is electrically connected to the corresponding electrode terminals; and

a flexible flat conductor having a conductor portion that is electrically connected to the plurality of busbars, and an insulating holding portion that holds the plurality of busbars,

the holding member has a holding body that holds the basic busbar module for each of the plurality of busbars, each of the holding bodies is arranged side by side in an arrangement direction of the busbars,

the holding body has an insertion portion into which the busbar is inserted, and a holding portion that is engaged with the busbar during an insertion into the insertion portion and holds the busbar,

the insertion portion is provided at each of both ends in the arrangement direction of the holding bodies,

each of the insertion portions is formed such that two corner portions in the arrangement direction of the busbar are respectively inserted into the insertion portions, and

the holding portion of the holding body has a claw portion that is inserted into a locking hole of the busbar in a state where an end portion of the busbar in a direction perpendicular to the arrangement direction is inserted into the insertion portion.

Assignments (2)
CHANGE OF ADDRESS Recorded Jun 5, 2023
From: YAZAKI CORPORATION
To: YAZAKI CORPORATION
Reel/Frame 063845/0802 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 21, 2018
From: KATAOKA, RYOTA; KOIKE, HIROKUNI; INOUE, HIDEKI; SHOJI, TAKAO; SATO, KATSUNORI; OKAZAKI, YUTARO
To: YAZAKI CORPORATION
Reel/Frame 047843/0303 →
Priority Claims (1)
JP JP2016-146601 · Jul 26, 2016 · national
Continuity (2)
Continuation PCTJP2017013946 · Apr 3, 2017
Related Publication 20190123334A1 · Apr 25, 2019