IP Library Granted Patent US 11,016,404
Granted Patent B2
US 11,016,404 · App. 16/746,980 · Granted May 25, 2021

Electrophotographic photoreceptor, process cartridge, and image forming apparatus

Inventors: Tomoya Sasaki (Kanagawa, JP); Masahiro Iwasaki (Kanagawa, JP); Ryosuke Fujii (Kanagawa, JP); Wataru Yamada (Kanagawa, JP); Takahiro Ishizuka (Kanagawa, JP)
Assignee: FUJI XEROX CO., LTD.
G03G5/14726G03G5/0539G03G5/0546G03G5/0592G03G5/14786G03G5/14791
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Quick Facts
Patent No.
US 11,016,404
App. No.
16/746,980
Granted
May 25, 2021
Kind
B2
Abstract

An electrophotographic photoreceptor includes a conductive substrate and a photosensitive layer disposed on the conductive substrate. An outermost surface layer of the electrophotographic photoreceptor contains a fluorine-based graft polymer and a fluorine-containing resin particle. The fluorine-based graft polymer includes at least a first structural unit that does not have an acidic group with a pKa of 3 or less but has a fluorine atom, a second structural unit derived from a macromonomer, and a third structural unit having the acidic group with a pKa of 3 or less.

Claims (34)

1. An electrophotographic photoreceptor comprising:

a conductive substrate; and

a photosensitive layer disposed on the conductive substrate, wherein

an outermost surface layer of the electrophotographic photoreceptor contains a fluorine-based graft polymer and a fluorine-containing resin particle, and

the fluorine-based graft polymer includes at least a first structural unit that does not have an acidic group with a pKa of 3 or less but has a fluorine atom, a second structural unit derived from a macromonomer, and a third structural unit having the acidic group with a pKa of 3 or less.

2. The electrophotographic photoreceptor according to claim 1 , wherein the acidic group with a pKa of 3 or less includes an acidic group (Ac) which is at least one selected from the group consisting of a sulfo group, a phosphate group, a phosphonate group, and a fluorinated alkyl carboxy group.

3. The electrophotographic photoreceptor according to claim 2 , wherein a number of moles of the acidic group with a pKa of 3 or less per 1 g of the fluorine-containing resin particle is 0.2 μmol/g or more and 5 μmol/g or less.

4. The electrophotographic photoreceptor according to claim 2 , wherein a number of moles of the acidic group (Ac) per 1 g of the fluorine-containing resin particle is 0.2 μmol/g or more and 5 μmol/g or less.

5. The electrophotographic photoreceptor according to claim 1 , wherein a number of moles of the acidic group with a pKa of 3 or less per 1 g of the fluorine-containing resin particle is 0.2 μmol/g or more and 5 μmol/g or less.

6. The electrophotographic photoreceptor according to claim 1 , wherein the macromonomer includes at least one selected from the group consisting of a poly(meth)acrylate having a radical-polymerizable group at one end and polystyrene having a radical-polymerizable group at one end.

7. The electrophotographic photoreceptor according to claim 1 , wherein the first structural unit is a structural unit represented by general formula (1) below, the second structural unit is a structural unit represented by general formula (2) below, and the third structural unit is a structural unit represented by general formula (3) below:

where, in general formula (1), R 1 represents a hydrogen atom or an alkyl group, and Rf represents an organic group having a fluorine atom; in general formula (2), n represents an integer of 2 or more, q represents an integer of 1 or more, R 2 and R 3 each independently represent a hydrogen atom or an alkyl group, Y represents a substituted or unsubstituted alkylene group, —O—, —NH—, —S—, —C(═O)—, a divalent linking group obtained by combining any of these, or a single bond, and Z represents a group represented by general formula (2A) or (2B) below; in general formula (3), L represents a substituted or unsubstituted alkylene group, —O—, —C(═O)—, —NR 10 —, —C 6 H 4 —, a divalent linking group obtained by combining any of these, or a single bond, Q represents a sulfo group, a phosphonate group, a phosphate group, or a fluorinated alkyl carboxy group, and R 6 represents a hydrogen atom, a halogen atom, or an alkyl group; and R 10 represents a hydrogen atom or a substituted or unsubstituted alkyl group;

where, in general formula (2A), R 4 represents a substituted or unsubstituted alkyl group or a mono- or poly-alkyleneoxy chain, and * represents a site bound to a carbon atom; and in general formula (2B), Ra to Re each independently represent a hydrogen atom, an alkyl group having 4 or less carbon atoms, or an alkoxy group having 4 or less carbon atoms, and * represents a site bound to a carbon atom.

8. The electrophotographic photoreceptor according to claim 1 , wherein a content of the fluorine-based graft polymer relative to 100 parts by mass of the fluorine-containing resin particle is 0.5 parts by mass or more and 10 parts by mass or less.

9. The electrophotographic photoreceptor according to claim 1 , wherein the fluorine-containing resin particle contains polytetrafluoroethylene.

10. The electrophotographic photoreceptor according to claim 1 , wherein a number of carboxy groups in the fluorine-containing resin particle is 0 or more and 30 or less per 10 6 carbon atoms.

11. The electrophotographic photoreceptor according to claim 10 , wherein the number of carboxy groups in the fluorine-containing resin particle is 0 or more and 20 or less per 10 6 carbon atoms.

12. The electrophotographic photoreceptor according to claim 1 , wherein an amount of perfluorooctanoic acid relative to a mass of the fluorine-containing resin particle is 0 ppb or more and 25 ppb or less.

13. The electrophotographic photoreceptor according to claim 12 , wherein the amount of perfluorooctanoic acid relative to the mass of the fluorine-containing resin particle is 0 ppb or more and 20 ppb or less.

14. The electrophotographic photoreceptor according to claim 1 , wherein the outermost surface layer contains a hole-transporting material.

15. A process cartridge detachably attachable to an image forming apparatus, the process cartridge comprising:

the electrophotographic photoreceptor according to claim 1 .

16. An image forming apparatus comprising:

the electrophotographic photoreceptor according to claim 1 ;

a charging unit that charges a surface of the electrophotographic photoreceptor;

an electrostatic latent image forming unit that forms an electrostatic latent image on the charged surface of the electrophotographic photoreceptor;

a developing unit that develops the electrostatic latent image formed on the surface of the electrophotographic photoreceptor by using a developer that contains a toner to form a toner image; and

a transfer unit that transfers the toner image onto a surface of a recording medium.

17. An electrophotographic photoreceptor comprising:

a conductive substrate; and

a photosensitive layer disposed on the conductive substrate, wherein

an outermost surface layer of the electrophotographic photoreceptor contains a fluorine-based graft polymer and a fluorine-containing resin particle, and

the fluorine-based graft polymer includes at least a first structural unit that does not have an acidic group (Ac) which is at least one selected from the group consisting of a sulfo group, a phosphate group, a phosphonate group, and a fluorinated alkyl carboxy group but has a fluorine atom, a second structural unit derived from a macromonomer, and a third structural unit having the acidic group (Ac).

18. The electrophotographic photoreceptor according to claim 17 , wherein a number of moles of the acidic group (Ac) per 1 g of the fluorine-containing resin particle is 0.2 μmol/g or more and 5 μmol/g or less.

Assignments (2)
CHANGE OF NAME Recorded May 14, 2021
From: FUJI XEROX CO., LTD.
To: FUJIFILM BUSINESS INNOVATION CORP.
Reel/Frame 056237/0501 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 3, 2020
From: SASAKI, TOMOYA; IWASAKI, MASAHIRO; FUJII, RYOSUKE; YAMADA, WATARU; ISHIZUKA, TAKAHIRO
To: FUJI XEROX CO., LTD.
Reel/Frame 051705/0698 →
Priority Claims (1)
JP JP2019-168272 · Sep 17, 2019 · national
Continuity (1)
Related Publication 20210080843A1 · Mar 18, 2021