Terminal-functionalized polymer, rubber composition containing same and related processes
Disclosed herein are a terminal-functionalized polymer, rubber compositions containing the polymer, and related processes for preparing the polymer. The functionalizing compound used to prepare the terminal-functionalized polymer has a specified formula which includes a silicon atom and a moiety containing at least two carbon-carbon double bonds in a conjugated configuration.
1. A terminal-functionalized polymer having a structure according to formula I
(P) n Si(R) k (OR) m —SP—U (I)
wherein P is a polymer chain comprising at least one type of conjugated diene monomer and optionally at least one type of vinyl aromatic monomer,
n is an integer of 1-3, m is an integer of 0-2, k is an integer of 0 or 1, m+n+k=3,
each R is independently selected from: (i) an alkyl group having 1 to 20 carbons, (ii) a cycloalkyl group having 3 to 20 carbons, (iii) an aryl group having 6 to 20 carbons, (iv) an alkylaryl group having 7 to 20 carbons, or (v) SiR 1 R 2 R 3 where each of R 1 , R 2
and R 3 is independently selected from H, (i), (ii), (iii), or (iv)
SP is a spacer group having at least two carbon atoms and is optionally substituted with at least one heteroatom selected from S, O, or NR, and
U is a moiety containing at least two carbon-carbon double bonds in a conjugated configuration.
2. The terminal-functionalized polymer of claim 1 , wherein U comprises a conjugated bond-containing cyclic moiety.
3. The terminal-functionalized polymer of claim 1 , wherein U comprises a moiety selected from
a. conjugated aromatics having at least one vinyl substituent,
b. conjugated non-aromatic cyclics, and
c. conjugated aliphatics.
4. The terminal-functionalized polymer of claim 3 , wherein U comprises (a) having 8-22 carbon atoms.
5. The terminal-functionalized polymer of claim 3 , wherein U comprises (b) having 5-20 carbon atoms.
6. The terminal-functionalized polymer of claim 4 , wherein U comprises vinylbenzene.
7. The terminal-functionalized polymer of claim 5 , wherein U comprises cyclopentadiene.
8. The terminal-functionalized polymer of claim 1 , wherein the at least one type of conjugated diene monomer is present and comprises 1,3-butadiene.
9. A process for preparing a terminal-functionalized polymer, the process comprising reacting the live end of a polymer chain with a functionalizing compound having formula II, wherein the polymer chain comprises at least one type of conjugated diene monomer and optionally at least one type of vinyl aromatic monomer,
(OR) o Si(R) p —SP—U (II)
wherein o is an integer of 2-3, p is an integer of 0-1, o+p=3,
each R is independently selected from: (i) an alkyl group having 1 to 20 carbons, (ii) a cycloalkyl group having 3 to 20 carbons, (iii) an aryl group having 6 to 20 carbons, (iv) an alkylaryl group having 7 to 20 carbons, or (v) SiR 1 R 2 R 3 where each of R 1 , R 2 and R 3 is independently selected from H, (i), (ii), (iii), or (iv),
SP is a spacer group having at least two carbon atoms and is optionally substituted with at least one heteroatom selected from S, O, or NR, and
U is a moiety containing at least two carbon-carbon double bonds in a conjugated configuration.
10. The process of claim 9 , wherein U comprises a conjugated bond-containing cyclic moiety.
11. The process of claim 9 , wherein U comprises a moiety selected from:
a. conjugated aromatics having at least one vinyl substituent,
b. conjugated non-aromatic cyclics, and
c. conjugated aliphatics.
12. The process of claim 11 , wherein U comprises (a) having 8-22 carbon atoms.
13. The process of claim 11 , wherein U comprises (b) having 5-20 carbon atoms.
14. The process of claim 12 , wherein U comprises vinylbenzene.
15. The process of claim 13 , wherein U comprises cyclopentadiene.
16. The process of claim 9 , wherein the at least one type of conjugated diene monomer is present and comprises 1,3-butadiene.
17. A terminal-functionalized polymer prepared according to the process of claim 9 .
18. The terminal-functionalized polymer of claim 3 , wherein U is a moiety selected from (a).
19. The terminal-functionalized polymer of claim 3 , wherein U is a moiety selected from (b).
20. The terminal-functionalized polymer of claim 3 , wherein U is a moiety selected from (c).