IP Library Granted Patent US 11,034,821
Granted Patent B2
US 11,034,821 · App. 16/329,567 · Granted Jun 15, 2021

Rubber compositions

Inventors: Hiromi Maeda (Chiyoda-ku, JP); Daisuke Koda (Kamisu, JP); Hiroshi Kanbara (Chiyoda-ku, JP); Satomi Ohta (Chiyoda-ku, JP)
Assignee: KURARAY CO., LTD.
C08L9/06B60C1/00C08C19/25C08K3/04C08K3/36C08L7/00C08L15/00C08L21/00C08K3/013C08L2312/00Y02T10/86
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Quick Facts
Patent No.
US 11,034,821
App. No.
16/329,567
Granted
Jun 15, 2021
Kind
B2
Abstract

A rubber composition includes 100 parts by mass of a solid rubber (A), 0.1 to 50 parts by mass of a modified liquid diene rubber (B) having a functional group derived from a silane compound represented by the formula (1), and 20 to 200 parts by mass of a filler (C), the modified liquid diene rubber (B) satisfying (i) to (iii) below: (i) The weight average molecular weight (Mw) is 15,000 to 120,000. (ii) The vinyl content is not more than 70 mol %. (iii) The average number of functional groups per molecule of the modified liquid diene rubber (B) is 1 to 30.

Claims (32)

1. A rubber composition comprising:

100 parts by mass of a solid rubber (A),

from 0.1 to 50 parts by mass of a modified liquid diene rubber (B) having a functional group derived from a silane compound, and

from 20 to 200 parts by mass of a filler (C),

wherein the modified liquid diene rubber (B) satisfies:

(i) a weight average molecular weight (Mw), which is a polystyrene equivalent weight average molecular weight measured by gel permeation chromatography, is 15,000 to 100,000,

(ii) a vinyl content determined by 1 H-NMR is not more than 70 mol %, and

(iii) an average number of functional groups per molecule of the modified liquid diene rubber (B), which is calculated from the functional group equivalent weight (g/eq) calculated from the ratio of the area of the peak assigned to the polymer main chains to the area of the peak assigned to the functional groups using 1 H-NMR or 13 C-NMR and the styrene equivalent number average molecular weight Mn of the modified liquid diene rubber (B), (Average number of functional groups per molecule)=[(Number average molecular weight Mn)/(Molecular weight of styrene unit)×Molar-average molecular weight of all monomer units in an average molecule of the modified liquid diene rubber)]/(Functional group equivalent weight), is from 1 to 20, and

wherein the silane compound is a compound of formula:

wherein R 1 is a C 1-6 divalent alkylene group, and

R 2 , R 3 and R 4 are each independently a methoxy group, an ethoxy group, a phenoxy group, a methyl group, an ethyl group or a phenyl group, with the proviso that at least one of R 2 , R 3 and R 4 is a methoxy group, an ethoxy group or a phenoxy group, and

wherein the modified liquid diene rubber (B) is prepared by adding the silane compound (1) to an unmodified liquid diene rubber (B′) with a radical catalyst.

2. The rubber composition according to claim 1 ,

wherein a melt viscosity of the modified liquid diene rubber (B) at 38° C. is from 1 to 4,000 Pa·s.

3. The rubber composition according to claim 1 , wherein the modified liquid diene rubber (B) is a polymer comprising a monomer unit derived from isoprene and/or butadiene.

4. The rubber composition according to claim 1 , wherein the solid rubber (A) is one or more selected from a natural rubber, a styrene butadiene rubber, a butadiene rubber and an isoprene rubber.

5. The rubber composition according to claim 1 , wherein the filler (C) is at least one selected from a carbon black and a silica.

6. A crosslinked product obtained by crosslinking the rubber composition of claim 1 .

7. A tire comprising the rubber composition of claim 1 .

8. A tire comprising the crosslinked product of claim 6 .

9. A rubber composition comprising:

100 parts by mass of a solid rubber (A),

from 0.1 to 50 parts by mass of a modified liquid diene rubber (B) having a functional group derived from a silane compound, and

from 20 to 200 parts by mass of a filler (C),

wherein the modified liquid diene rubber (B) satisfies:

(i) a weight average molecular weight (Mw), which is a polystyrene equivalent weight average molecular weight measured by gel permeation chromatography, is 15,000 to 100,000,

(ii) a vinyl content determined by 1 H-NMR is not more than 70 mol %, and

(iii) an average number of functional groups per molecule of the modified liquid diene rubber (B), which is calculated from the functional group equivalent weight (g/eq) calculated from the ratio of the area of the peak assigned to the polymer main chains to the area of the peak assigned to the functional groups using 1 H-NMR or 13 C-NMR and the styrene equivalent number average molecular weight Mn of the modified liquid diene rubber (B), (Average number of functional groups per molecule)=[(Number average molecular weight Mn)/(Molecular weight of styrene unit)×Molar-average molecular weight of all monomer units in an average molecule of the modified liquid diene rubber)]/(Functional group equivalent weight), is from 1 to 20, and

wherein the silane compound is a compound of formula:

wherein R 1 is a C 1-6 divalent alkylene group, and

R 2 , R 3 and R 4 are each independently a methoxy group, an ethoxy group, a phenoxy group, a methyl group, an ethyl group or a phenyl group, with the proviso that at least one of R 2 , R 3 and R 4 is a methoxy group, an ethoxy group or a phenoxy group.

10. The rubber composition according to claim 1 , wherein a raw material for the modified liquid diene rubber (B) is an unmodified liquid diene rubber (B′) containing 100 mass % of butadiene units.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 28, 2019
From: MAEDA, HIROMI; KODA, DAISUKE; KANBARA, HIROSHI; OHTA, SATOMI
To: KURARAY CO., LTD.
Reel/Frame 048469/0881 →
Priority Claims (1)
JP JP2016-171606 · Sep 2, 2016 · national
Continuity (1)
Related Publication 20190218376A1 · Jul 18, 2019
Cited By (3)
US 12,410,264 US 12,522,021 US 12,558,920