IP Library Granted Patent US 11,060,443
Granted Patent B1
US 11,060,443 · App. 16/800,407 · Granted Jul 13, 2021

Systems and methods for increasing oxygen levels in an active pre-chamber

Inventors: Joseph Lyle Thomas (Farmington Hills, MI); Ross Pursifull (Dearborn, MI); Adam Nathan Banker (Canton, MI); Mark Meinhart (Dexter, MI); David Bidner (Livonia, MI); Michael Damian Czekala (Canton, MI)
Assignee: Ford Global Technologies, LLC
F02B19/1061F02D41/3005F02M61/14
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Quick Facts
Patent No.
US 11,060,443
App. No.
16/800,407
Granted
Jul 13, 2021
Kind
B1
Abstract

Methods and systems are provided for increasing an amount of oxygen in a pre-chamber of a cylinder prior to combustion. In one example, a method may include purging residual gases from a pre-chamber to a cylinder via a pre-chamber air injection, and reducing a flow of the oxygen from the pre-chamber to the cylinder via a cylinder fuel injection directed toward an orifice fluidically connecting the pre-chamber with the cylinder. In this way, a composition of pre-chamber gases may be adjusted during a combustion cycle of a cylinder.

Claims (33)

1. A method, comprising:

purging gases from a pre-chamber to a cylinder by injecting oxygen into the pre-chamber, including performing a first oxygen injection into the pre-chamber during an intake stroke of the cylinder and performing a second oxygen injection into the pre-chamber during a compression stroke of the cylinder, wherein an amount of the first oxygen injection is greater than an amount of the second oxygen injection; and

reducing a flow of the oxygen from the pre-chamber to the cylinder by directing fuel toward an orifice fluidically coupling the pre-chamber and the cylinder via a cylinder fuel injection event.

2. The method of claim 1 , wherein purging the gases from the pre-chamber to the cylinder includes flowing the gases from the pre-chamber to the cylinder via the orifice based on a pressure difference between the pre-chamber and the cylinder, and the gases are residual gases from a previous combustion event in the pre-chamber.

3. The method of claim 1 , further comprising:

injecting fuel into the pre-chamber during the compression stroke; and

combusting the oxygen and the fuel in the pre-chamber by actuating a pre-chamber spark plug.

4. The method of claim 1 , wherein reducing the flow of the oxygen from the pre-chamber to the cylinder by directing the fuel toward the orifice via the cylinder fuel injection event includes at least partially occluding the orifice with a portion of the fuel from the cylinder fuel injection event, the portion of the fuel from the cylinder fuel injection event flowing from a spray port of a direct fuel injector of the cylinder that is directed at the orifice.

5. The method of claim 1 , wherein the oxygen is included in ambient air, and injecting the oxygen into the pre-chamber comprises injecting the ambient air into the pre-chamber.

6. The method of claim 1 , wherein the oxygen is included in oxygen-enriched air, and injecting the oxygen into the pre-chamber comprises injecting the oxygen-enriched air into the pre-chamber.

7. A method, comprising:

during an intake stroke of a cylinder, performing a first air injection into a pre-chamber to flow residual exhaust gas from the pre-chamber to the cylinder via a pre-chamber opening; and

during a compression stroke of the cylinder, performing a second air injection into the pre-chamber, an amount of the second air injection smaller than an amount of the first air injection, and injecting fuel into the cylinder, a portion of the fuel injected into the cylinder directed at the pre-chamber opening.

8. The method of claim 7 , wherein the intake stroke and the compression stroke are in a same combustion cycle of the cylinder.

9. The method of claim 7 , further comprising, during the compression stroke of the cylinder:

injecting pre-chamber fuel into the pre-chamber after performing the second air injection into the pre-chamber; and

actuating a spark plug of the pre-chamber after both injecting the pre-chamber fuel into the pre-chamber and injecting the fuel into the cylinder.

10. The method of claim 7 , wherein injecting the fuel into the cylinder includes actuating a direct fuel injector coupled to the cylinder for at least one fuel injection event.

11. The method of claim 7 , wherein the portion of the fuel injected into the cylinder directed at the pre-chamber opening at least partially blocks the pre-chamber opening.

12. A system, comprising:

an engine including a plurality of cylinders, each cylinder including a cylinder fuel injector and a pre-chamber of a pre-chamber ignition system, the pre-chamber fluidically coupled to the corresponding cylinder via a pre-chamber opening; and

a controller storing executable instructions in non-transitory memory that, when executed, cause the controller to:

purge gases from the pre-chamber to the corresponding cylinder by performing a first air injection into the pre-chamber during an intake stroke of the corresponding cylinder and performing a second air injection into the pre-chamber during a compression stroke of the corresponding cylinder, a first amount of air injected in the first air injection greater than a second amount of the air injected in the second air injection; and

inject fuel onto the pre-chamber opening via the cylinder fuel injector.

13. The system of claim 12 , wherein the pre-chamber includes a spark plug configured to initiate combustion in the pre-chamber, and wherein the gases purged from the pre-chamber to the corresponding cylinder are residual gases from a previous combustion event in the pre-chamber.

14. The system of claim 13 , wherein the pre-chamber further includes an air injector, and to purge the gases from the pre-chamber to the corresponding cylinder, the controller includes further instructions stored in the non-transitory memory that, when executed, cause the controller to:

actuate the air injector during the intake stroke of the corresponding cylinder to inject the first amount of the air; and

actuate the air injector during the compression stroke of the corresponding cylinder to inject the second amount of the air.

15. The system of claim 14 , wherein the cylinder fuel injector includes a nozzle configured to spray the fuel in a plurality of fuel flow vectors, at least one fuel flow vector of the plurality of fuel flow vectors directed at the pre-chamber opening, and to inject the fuel onto the pre-chamber opening via the cylinder fuel injector, the controller includes further instructions in the non-transitory memory that, when executed, cause the controller to:

actuate the cylinder fuel injector to spray the fuel onto the pre-chamber opening via the at least one fuel flow vector during the compression stroke of the corresponding cylinder.

16. The system of claim 15 , wherein the pre-chamber further includes a pre-chamber fuel injector, and the controller includes further instructions stored in the non-transitory memory that, when executed, cause the controller to:

actuate the pre-chamber fuel injector during the compression stroke of the corresponding cylinder immediately following the intake stroke to inject the fuel into the pre-chamber; and

actuate the spark plug to combust the air and the fuel in the pre-chamber.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 25, 2020
From: THOMAS, JOSEPH LYLE; PURSIFULL, ROSS; BANKER, ADAM NATHAN; MEINHART, MARK; BIDNER, DAVID; CZEKALA, MICHAEL DAMIAN
To: FORD GLOBAL TECHNOLOGIES, LLC
Reel/Frame 051920/0750 →
Cited By (2)
US 12,565,849 US 12,723,537