Operation of printing nozzles in additive manufacture and apparatus for cleaning printing nozzles
A method of providing nozzle calibration parameters for a 3D printer comprises: printing an arc pattern, printing an X-Y align pattern, and printing a head calibration pattern, measuring actual positions of drops, calculating deviations of said measured actual positions from expected positions, and calculating calibration parameters to correct for the deviations. Indicator drops may be used to allow built-in image recognition to find the calibration drops, and a cam system is provided to guide nozzle wipers.
1. A method for calibrating print heads of a 3D printer with a rotating printing platter, the method comprising:
printing a first calibration pattern to form an arc pattern using one nozzle of a given printing head at a plurality of rotation angles of a rotating printing platter and a single radial position of a printing block;
printing a second calibration pattern to form an X-Y alignment pattern using one nozzle of a printing head at a single rotation angle of said rotating printing platter, and moving between different radial positions of the printing block to print a plurality of drops expected to belong to a same radial line;
printing a third calibration pattern to form a printing head pattern, said third calibration pattern being formed by printing drops from a plurality of nozzles of a plurality of printing heads, each drop being printed at a same rotation angle of said rotating printing platter and a single radial position of a printing block;
measuring actual positions of drops in said first, second and third patterns respectively;
calculating deviations of said measured actual positions from expected positions;
calculating calibration position parameters to correct for said deviations; and
using said calibration parameters to provide a modified print file for printing, the modified print file defining nozzle print positions to correct for said deviations.
2. The method of claim 1 , comprising carrying out said calibrating using a set of printing conditions expected in a standard printing operation.
3. The method of claim 2 , wherein said conditions include at least one member of the group of conditions consisting of: temperature of printing heads, voltage used on an ink jet producing piezoelectric, platen rotation speed.
4. The method of claim 1 , comprising repeating said calibration using non-equidistant nozzles.
5. The method of claim 4 , wherein said head patterns comprise between 29 and 39 drops for each one of a plurality of channels.
6. The method of claim 1 , comprising modifying at least one of said patterns to avoid using non-operational nozzles.
7. The method of claim 1 , comprising printing an indicator near a drop to be detected of said calibration pattern, to point out a location of said pattern.