Method for monitoring a drive belt of a continuously variable transmission and method for preventing damage to the drive belt
Monitoring is provided for a drive belt of a continuously variable transmission (CVT) mounted in a vehicle having a motor driving the CVT. A rotational speed of the motor and a power level of the motor are sensed. An abuse indicator for the drive belt is set when, concurrently, the rotational speed of the motor increases at a rate that exceeds a change threshold and the power level of the motor exceeds a power threshold. A level of abuse of the drive belt is calculated based on a speed of the vehicle and on a drive belt temperature. Damage to the drive belt may be prevented by limiting a power output of the motor when an accumulated level of abuse exceeds an abuse threshold. A vehicle having an electronic control unit configured to perform the method is also disclosed.
1. A method for monitoring a drive belt of a continuously variable transmission (CVT) provided in a vehicle having a motor driving the CVT, the method comprising:
sensing a rotational speed of the motor;
sensing a power level of the motor; and
setting an abuse indicator for the drive belt when, concurrently, the rotational speed of the motor increases at a rate that exceeds a change threshold, and the power level of the motor exceeds a power threshold.
2. The method of claim 1 , further comprising:
sensing a speed of the vehicle;
wherein the abuse indicator is set when, concurrently, the rotational speed of the motor increases at a rate that exceeds the change threshold, the speed of the vehicle is lower than a speed threshold and the power level of the motor exceeds the power threshold.
3. The method of claim 2 , further comprising:
if the abuse indicator is not set, setting an adjusted abuse indicator equal to a null value; and
if the abuse indicator is set:
determining a severity factor based on the speed of the vehicle, and
setting the adjusted abuse indicator equal to the severity factor.
4. The method of claim 3 , wherein:
the speed threshold is a first speed threshold;
the severity factor has a minimum value when the speed of the vehicle exceeds the first speed threshold; and
the severity factor has a maximum value when the speed of the vehicle is less than or equal to a second speed threshold lower than the first speed threshold.
5. The method of claim 3 , further comprising:
sensing a temperature of the drive belt using a sensor adapted for sensing a surface temperature of the drive belt or using a sensor adapted for sensing an ambient temperature within a housing of the CVT;
determining a wear factor of the drive belt based on the temperature of the drive belt; and
calculating a level of abuse for the drive belt by multiplying the adjusted abuse indicator by the wear factor of the drive belt.
6. The method of claim 5 , wherein:
the wear factor has a minimum value when the temperature of the drive belt is less than or equal to a temperature threshold; and
when the temperature of the drive belt exceeds the temperature threshold, the wear factor increases as a function of the temperature of the belt up to a maximum value.
7. The method of claim 6 , further comprising providing a visible or audible high drive belt temperature indication when the temperature of the drive belt exceeds the temperature threshold.
8. The method of claim 6 , further comprising recording every instance of the drive belt exceeding the temperature threshold.
9. The method of claim 5 , further comprising:
detecting a new abuse event for the drive belt;
recording information about the new abuse event for the drive belt; and
calculating a short-term accumulated level of abuse by summing values for the level of abuse for new abuse events detected over a first predetermined period ending when a most recent abuse event is detected.
10. The method of claim 9 , further comprising providing a visible or audible drive belt abuse indication when the short-term accumulated level exceeds a short-term abuse threshold.
11. The method of claim 9 , further comprising calculating a long-term accumulated level of abuse by summing values for the level of abuse for new abuse events detected over a second predetermined period ending when the most recent abuse event is detected, the second predetermined period being longer than the first period.
12. A method of preventing damage to a drive belt of a continuously variable transmission (CVT) provided in a vehicle having a motor driving the CVT, the method comprising:
monitoring the drive belt using the method of claim 11 ; and
limiting a power output of the motor when the long-term accumulated level of abuse exceeds a long-term abuse threshold.
13. The method of claim 12 , further comprising providing a visible or audible power limiting indication when limiting the power output of the motor.
14. The method of claim 12 , wherein:
the motor is an internal combustion engine; and
limiting the power output of the motor comprises performing at least one action selected from closing at least in part an exhaust valve of the engine, reducing a fuel supply to the engine, cutting at least in part ignition to the engine, reducing at least in part an opening of an engine throttle, and a combination thereof.
15. The method of claim 12 , further comprising recording each instance when limiting the power output of the motor.
16. A method of preventing damage to a drive belt of a continuously variable transmission (CVT) provided in a vehicle having a motor driving the CVT, the method comprising:
monitoring the drive belt using the method of claim 9 ; and
limiting a power output of the motor when the short-term accumulated level of abuse exceeds a short-term abuse threshold.
17. The method of claim 1 , wherein:
the motor is an internal combustion engine; and
sensing the power level of the motor comprises sensing a position of an exhaust valve of the engine.
18. The method of claim 1 , wherein:
the motor is an internal combustion engine; and
sensing the power level of the motor comprises sensing a pressure at an air intake of the engine.
19. The method of claim 1 , wherein:
the motor is an internal combustion engine; and
sensing the power level of the engine comprises:
sensing a position of an engine throttle, and
calculating the power level as a function of the position of the engine throttle and of the rotational speed of the engine.