IP Library Granted Patent US 11,168,021
Granted Patent B2
US 11,168,021 · App. 16/564,340 · Granted Nov 9, 2021

High strength glass-ceramics having petalite and lithium silicate structures

Inventors: George Halsey Beall (Big Flats, NY); Qiang Fu (Painted Post, NY); Charlene Marie Smith (Corning, NY)
Assignee: Corning Incorporated
C03C10/0027C03B32/02C03C3/097C03C4/02C03C10/0054C03C21/002C03C2204/00
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Quick Facts
Patent No.
US 11,168,021
App. No.
16/564,340
Granted
Nov 9, 2021
Kind
B2
Abstract

Glass and glass ceramic compositions having a combination of lithium silicate and petalite crystalline phases along with methods of making the glass and glass ceramic compositions are described. The compositions are compatible with conventional rolling and float processes, are transparent or translucent, and have high mechanical strength and fracture resistance. Further, the compositions are able to be chemically tempered to even higher strength glass ceramics that are useful as large substrates in multiple applications.

Claims (50)

1. A glass-ceramic article comprising:

Li 2 O;

SiO 2 ;

Al 2 O 3 ; and

a lithium silicate crystalline phase comprising 20 to 60 wt % of the glass-ceramic article,

wherein the article is transparent and has a transmittance of at least 85% for light in a wavelength range from 400 nm to 1,000 nm at a thickness of 1 mm, and further comprising grains having, as measured by a scanning electron microscope, an aspect ratio of 2 or greater.

2. The glass-ceramic article of claim 1 , wherein the lithium silicate crystalline phase is a lithium disilicate crystalline phase.

3. The glass-ceramic article of claim 1 , wherein the lithium silicate crystalline phase is a lithium metasilicate crystalline phase.

4. The glass-ceramic article of claim 1 , wherein the glass-ceramic article has a fracture toughness of 1 MPa·m 1/2 or greater.

5. The glass-ceramic article of claim 4 , wherein the glass-ceramic article has a Vickers hardness of about 600 kgf/mm 2 or greater.

6. The glass-ceramic article of claim 5 , further comprising a compressive stress layer.

7. The glass-ceramic article of claim 6 , further comprising grains having a longest dimension of 100 nm or less as measured by a scanning electron microscope.

8. An electronic device comprising a cover wherein the cover comprises the glass-ceramic article of claim 7 .

9. The electronic device of claim 8 , further comprising a petalite crystalline phase.

10. The electronic device of claim 9 , wherein the petalite crystalline phase comprises 20 to 70 wt % of the glass-ceramic article.

11. The electronic device of claim 10 , wherein the glass-ceramic article has a ring-on-ring strength of at least 300 MPa.

12. A glass-ceramic article comprising:

Li 2 O;

SiO 2 ;

Al 2 O 3 ; and

a lithium silicate crystalline phase,

wherein the article is transparent and has a transmittance of at least 85% for light in a wavelength range from 400 nm to 1,000 nm at a thickness of 1 mm, and

wherein the article has a fracture toughness of greater than 1.2 MPa·m 1/2 , and further comprising grains having, as measured by a scanning electron microscope, an aspect ratio of 2 or greater.

13. The glass-ceramic article of claim 12 , wherein the lithium silicate crystalline phase is a lithium disilicate crystalline phase.

14. The glass-ceramic article of claim 12 , wherein the lithium silicate crystalline phase is a lithium metasilicate crystalline phase.

15. The glass-ceramic article of claim 12 , wherein the lithium silicate crystalline phase comprises 20 to 60 wt % of the glass-ceramic article.

16. The glass-ceramic article of claim 12 , wherein the glass-ceramic article has a Vickers hardness of about 600 kgf/mm 2 or greater.

17. The glass-ceramic article of claim 16 , further comprising a compressive stress layer.

18. The glass-ceramic article of claim 17 , further comprising grains having a longest dimension of 100 nm or less as measured by a scanning electron microscope.

19. An electronic device comprising a cover wherein the cover comprises the glass-ceramic article of claim 18 .

20. The electronic device of claim 19 , further comprising a petalite crystalline phase.

21. The electronic device of claim 20 , wherein the petalite crystalline phase comprises 20 to 70 wt % of the glass-ceramic article.

22. The electronic device of claim 21 , wherein the glass-ceramic article has a ring-on-ring strength of at least 300 MPa.

23. A glass-ceramic article comprising:

Li 2 O;

SiO 2 ;

Al 2 O 3 ;

a lithium silicate crystalline phase; and

grains having, as measured by a scanning electron microscope, a longest dimension of 100 nm or less as measured and an aspect ratio of 2 or greater.

24. The glass-ceramic article of claim 23 , wherein the lithium silicate crystalline phase is a lithium disilicate crystalline phase.

25. The glass-ceramic article of claim 23 , wherein the lithium silicate crystalline phase is a lithium metasilicate crystalline phase.

26. The glass-ceramic article of claim 23 , wherein the lithium silicate crystalline phase comprises 20 to 60 wt % of the glass-ceramic article.

27. The glass-ceramic article of claim 23 , wherein the glass-ceramic article has a fracture toughness of 1 MPa·m 1/2 or greater.

28. The glass-ceramic article of claim 27 , wherein the glass-ceramic article has a Vickers hardness of about 600 kgf/mm 2 or greater.

29. The glass-ceramic article of claim 28 , further comprising a compressive stress layer.

30. An electronic device comprising a cover wherein the cover comprises the glass-ceramic article of claim 29 .

31. The electronic device of claim 30 , further comprising a petalite crystalline phase.

32. The electronic device of claim 31 , wherein the petalite crystalline phase comprises 20 to 70 wt % of the glass-ceramic article.

33. The electronic device of 32 , wherein the article is transparent and has a transmittance of at least 85% for light in a wavelength range from 400 nm to 1,000 nm at a thickness of 1 mm.

34. The electronic device of claim 33 , wherein the glass-ceramic article has a ring-on-ring strength of at least 300 MPa.

Continuity (6)
Division 16181815 · Nov 6, 2018
Continuation 15904926 · Feb 26, 2018
Continuation 14878133 · Oct 8, 2015
Provisional Application 62205120 · Aug 14, 2015
Provisional Application 62061385 · Oct 8, 2014
Related Publication 20200002221A1 · Jan 2, 2020
Cited By (2)
US 12,371,367 US 12,391,604