IP Library Granted Patent US 11,193,421
Granted Patent B2
US 11,193,421 · App. 16/434,987 · Granted Dec 7, 2021

Cold recycle process for gas turbine inlet air cooling

Inventors: Mourad Younes (Dhahran, SA); Aadesh Harale (Dhahran, SA); Sebastien Duval (Dhahran, SA); Ghulam Shabbir (Dhahran, SA)
Assignee: SAUDI ARABIAN OIL COMPANY
F02C3/34F02C3/30F02C7/141F02C7/18
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Quick Facts
Patent No.
US 11,193,421
App. No.
16/434,987
Granted
Dec 7, 2021
Kind
B2
Abstract

Methods and systems for increasing efficiency of combustion in a turbine, methods including expanding in an expansion unit a pressurized fluid stream to form an expanded, cooled fluid stream; exchanging heat between an oxygen containing stream and the expanded, cooled fluid stream to reduce temperature of the oxygen containing stream to a reduced temperature and create a reduced temperature turbine compressor inlet oxygen containing stream; and compressing the reduced temperature turbine compressor inlet oxygen containing stream to an operating pressure of the turbine, where the step of compressing the reduced temperature turbine compressor inlet oxygen containing stream is more efficient than compressing the oxygen containing stream.

Claims (21)

1. A method for increasing power from or efficiency of combustion in a turbine, the method comprising the steps of:

concentrating CO 2 in a CO 2 capture system to produce a concentrated CO 2 stream;

operating a controller to regulate an amount of the concentrated CO 2 stream to form a pressurized fluid stream;

expanding in an expansion unit the pressurized fluid stream to form an expanded, cooled fluid stream;

exchanging heat between an oxygen containing stream and the expanded, cooled fluid stream to reduce temperature of the oxygen containing stream to a reduced temperature and create a reduced temperature turbine compressor inlet oxygen containing stream; and

compressing the reduced temperature turbine compressor inlet oxygen containing stream to an operating pressure of the turbine, where the step of compressing the reduced temperature turbine compressor inlet oxygen containing stream is more efficient than compressing the oxygen containing stream, where the expanded, cooled fluid stream is at least about 90 mol. % CO 2 and is at about 1 bar pressure, and where the controller regulates the amount of the concentrated CO 2 stream to form the pressurized fluid stream to optimize operation of the turbine depending on ambient temperature of the oxygen containing stream.

2. The method according to claim 1 , further comprising the step of combusting a fuel in a combustion chamber of the turbine using the reduced temperature turbine compressor inlet oxygen containing stream, where the step of combusting the fuel with the reduced temperature turbine compressor inlet oxygen containing stream is more efficient than combusting the fuel in the combustion chamber with the oxygen containing stream.

3. The method according to claim 2 , where emissions, including nitrogen oxides emissions, of the turbine are reduced compared to combusting the fuel in the combustion chamber with the oxygen containing stream.

4. The method according to claim 2 , further comprising the step of applying selective exhaust gas recirculation to at least a portion of exhaust gas produced from the step of combusting the fuel in the combustion chamber of the turbine to recirculate exhaust gas to the oxygen containing stream.

5. The method according to claim 4 , where the step of exchanging heat between the oxygen containing stream and the expanded, cooled fluid stream and the step of applying selective exhaust gas recirculation to exhaust gas are performed simultaneously.

6. The method according to claim 1 , where the oxygen containing stream comprises air.

7. The method according to claim 1 , where the oxygen containing stream comprises an oxygen enriched stream produced from an air separation unit.

8. The method according to claim 1 , where the expansion unit comprises a turbine.

9. The method according to claim 1 , where compressed CO 2 in the pressurized fluid stream is provided from a carbon capture process capturing carbon dioxide produced in a step of combusting a fuel in a combustion chamber of the turbine.

10. The method according to claim 9 , where the compressed CO 2 is cooled before the step of expanding in the expansion unit.

11. The method according to claim 1 , where compressed CO 2 in the pressurized fluid stream is provided from a source selected from a group comprising: a carbon capture process capturing carbon dioxide produced in a step of combusting a fuel in a combustion chamber of the turbine; a hydrocarbon-bearing reservoir; a natural gas treatment plant; a CO 2 capture plant comprising CO 2 from combustion products; a CO 2 capture plant comprising CO 2 from air; an industrial process providing CO 2 byproduct; or a combination of any of the foregoing.

12. The method according to claim 1 , where the step of exchanging heat between the oxygen containing stream and the expanded, cooled fluid stream is carried out with direct mixing between the oxygen containing stream and the expanded, cooled fluid stream.

13. The method according to claim 1 , where the step of exchanging heat between the oxygen containing stream and the expanded, cooled fluid stream is carried out with indirect heat exchange between the oxygen containing stream and the expanded, cooled fluid stream.

14. The method according to claim 1 , where the oxygen containing stream is between about 30° C. and about 60° C., the reduced temperature turbine compressor inlet oxygen containing stream is between about 5° C. and about 45° C., and where oxygen level in the reduced temperature turbine compressor inlet oxygen containing stream is maintained at least at about 15 mol. %.

15. The method according to claim 1 , further comprising the step of increasing a volume amount of the expanded, cooled fluid stream based on temperature of the oxygen containing stream.

16. The method according to claim 1 , further comprising the step of decreasing a volume amount of the expanded, cooled fluid stream based on temperature of the oxygen containing stream.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 5, 2019
From: YOUNES, MOURAD; HARALE, AADESH; DUVAL, SEBASTIEN; SHABBIR, GHULAM
To: SAUDI ARABIAN OIL COMPANY
Reel/Frame 050282/0247 →
Continuity (1)
Related Publication 20200386155A1 · Dec 10, 2020
Cited By (2)
US 12,521,676 US 12,533,623