IP Library Granted Patent US 11,201,057
Granted Patent B2
US 11,201,057 · App. 16/512,734 · Granted Dec 14, 2021

Techniques and apparatus for anisotropic stress compensation in substrates using ion implantation

Inventors: Scott Falk (Essex, MA); Jun-Feng Lu (Shanghai, CN); Qintao Zhang (Mt. Kisco, NY)
Assignee: APPLIED Materials, Inc.
H01L21/265H01L21/0217H01L21/02351H01L21/302H01L21/31155H01L21/322H01L23/562
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Quick Facts
Patent No.
US 11,201,057
App. No.
16/512,734
Granted
Dec 14, 2021
Kind
B2
Abstract

A method may include providing a substrate, where the substrate includes a first main surface and a second main surface, opposite the first main surface. The second main surface may include a stress compensation layer. The method may include directing ions to the stress compensation layer in an ion implant procedure. The ion implant procedure may include exposing a first region of the stress compensation layer to a first implant process, wherein a second region of the stress compensation layer is not exposed to the first implant process.

Claims (33)

1. A method, comprising:

providing a substrate, the substrate comprising a first main surface and a second main surface, opposite the first main surface, the second main surface including just a stress compensation layer;

receiving a set of substrate stress information, indicative of a stress state in the substrate, the substrate stress information including an anisotropic curvature of the substrate;

retrieving an implant pattern according to a level of the anisotropic curvature of the substrate; and

implementing the implant pattern in the substrate by:

directing ions to the stress compensation layer in an ion implant procedure, the ion implant procedure comprising:

exposing a first region of the stress compensation layer to a first implant process,

wherein a second region of the stress compensation layer is not exposed to the first implant process, wherein the first region and the second region form a target implant pattern, wherein the target implant pattern is generated by a combination of scanning of the substrate along a first scan direction in conjunction with scanning of the ions as an ion beam along a second scan direction, perpendicular to the first scan direction.

2. The method of claim 1 , wherein the substrate is a patterned substrate, the patterned substrate further comprising an assembly of features, disposed on the first main surface, the assembly of features generating a first stress state over the patterned substrate, the first stress state comprising an anisotropic stress along the first main surface.

3. The method of claim 1 , wherein the stress compensation layer comprises an anisotropic biaxial stress in the second main surface after the ion implant procedure.

4. The method of claim 1 , wherein the substrate exhibits a first anisotropic curvature along the first main surface before the ion implant procedure, the first anisotropic curvature comprising a first difference between a first substrate bowing along a first direction and a second substrate bowing along a second direction, perpendicular to the first direction, and

wherein the substrate exhibits a second anisotropic curvature after the ion implant procedure, the second anisotropic curvature comprising a second difference between a third substrate bowing along the first direction and a fourth substrate bowing along the second direction, the second anisotropic curvature being less than the first anisotropic curvature.

5. The method of claim 4 , wherein the first substrate bowing is greater than the second substrate bowing, and wherein the first region comprises a plurality of implant stripes, oriented along the second direction.

6. The method of claim 4 , wherein the implant pattern comprising a central stripe, oriented along the second direction, the central stripe being unimplanted, and wherein the central stripe is flanked by a first implant stripe on a first side and a second implant stripe on a second side.

7. The method of claim 1 , comprising exposing the second region of the stress compensation layer to a second implant process, different from first implant process.

8. The method of claim 1 , wherein the stress compensation layer comprises a thickness of 100 nm to 500 nm.

9. The method of claim 1 , wherein the first implant process comprises directing the ions to the stress compensation layer at an energy of 100 keV to 1 MeV.

10. A method, comprising;

providing a patterned substrate, the patterned substrate comprising a first main surface and a second main surface, opposite the first main surface, the patterned substrate further comprising:

an assembly of features, disposed on the first main surface, the assembly of features generating a first stress state over the patterned substrate, the first stress state comprising an anisotropic stress within the first main surface;

depositing a stress compensation layer on the second main surface;

receiving a set of substrate stress information, indicative of a stress state in the patterned substrate, the substrate stress information including an anisotropic curvature of the patterned substrate;

retrieving an implant pattern according to a level of the anisotropic curvature of the patterned substrate; and

implementing the implant pattern in the patterned substrate by:

exposing the stress compensation layer to an ion implant procedure, wherein the ion implant procedure comprises:

scanning the patterned substrate along a first scan direction in conjunction with scanning of an ion beam along a second scan direction, perpendicular to the first scan direction,

to implant a first dose of ions in a first region of the stress compensation layer in a first implant process,

wherein a second region of the stress compensation layer is not exposed to the first dose of ions.

11. The method of claim 10 , wherein the patterned substrate exhibits a first anisotropic curvature along the first main surface before the ion implant procedure, the first anisotropic curvature comprising a first difference between a first substrate bowing along a first direction and a second substrate bowing along a second direction, perpendicular to the first direction, and

wherein the patterned substrate exhibits a second anisotropic curvature after the ion implant procedure, the second anisotropic curvature comprising a second difference between a third substrate bowing along the first direction and a fourth substrate bowing along the second direction, the second anisotropic curvature being less than the first anisotropic curvature.

12. The method of claim 11 , wherein the implant pattern comprises a central stripe, oriented along the second direction, the central stripe being unimplanted, and wherein the central stripe is flanked by a first implant stripe on a first side and a second implant stripe on a second side.

13. The method of claim 10 , comprising exposing the second region of the stress compensation layer to a second implant process, different from first implant process.

14. The method of claim 10 , wherein the stress compensation layer comprises a thickness of 100 nm to 500 nm, and wherein the first implant process comprises directing the ions to the stress compensation layer at an energy of 100 keV to 1 MeV.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 2, 2019
From: FALK, SCOTT; LU, JUN-FENG; ZHANG, QINTAO
To: APPLIED MATERIALS, INC.
Reel/Frame 049942/0801 →
Priority Claims (1)
WO PCT/CN2018/109604 · Oct 10, 2018 · international
Continuity (1)
Related Publication 20200118822A1 · Apr 16, 2020