Foiling involving electrostatic inks
In an aspect, there is provided a method of foil printing that may comprise providing a substrate having a surface comprising a first area and a second area, wherein the first area has printed thereon a first electrostatic ink composition comprising a first thermoplastic resin and substantially lacking a pigment and the second area has printed thereon a second electrostatic ink composition comprising a second thermoplastic resin and a pigment; applying a liquid solvent composition to the first electrostatic ink composition on the first area and the second electrostatic ink composition on the second area, to swell the first and second thermoplastic resins; and contacting a foiling material with the first electrostatic ink composition on the first area, such that the foiling material selectively adheres to the first area on the surface of the substrate. In another aspect, an electrostatic and foil printing system for performing the method is provided.
1. A method of foil printing, the method comprising:
providing a substrate having a surface comprising a first area and a second area, wherein the first area has printed thereon a first electrostatic ink composition comprising a first thermoplastic resin and substantially lacking a pigment and the second area has printed thereon a second electrostatic ink composition comprising a second thermoplastic resin and a pigment;
applying a liquid solvent composition to the first electrostatic ink composition on the first area and the second electrostatic ink composition on the second area, to swell the first and second thermoplastic resins; and
contacting a foiling material with the first electrostatic ink composition on the first area, such that the foiling material selectively adheres to the first area on the surface of the substrate.
2. The method according to claim 1 , wherein the liquid solvent composition is applied in an amount sufficient to form a coat weight of 5 g/m 2 or less on the surface of the substrate.
3. The method according to claim 1 , wherein the liquid solvent composition is applied in an amount sufficient to form a coat weight of 0.1 g/m 2 to 5 g/m 2 on the surface of the substrate.
4. The method according to claim 1 , wherein the liquid solvent composition consists essentially of a solvent.
5. The method according to claim 1 , wherein the liquid solvent composition comprises a solvent selected from the group consisting of a mineral oil, a hydrocarbon, a silicone oil, and a vegetable oil.
6. The method according to claim 1 , wherein the liquid solvent composition comprises a hydrocarbon.
7. The method according to claim 6 , wherein the hydrocarbon is selected from the group consisting of aliphatic hydrocarbons, isomerized aliphatic hydrocarbons, branched chain aliphatic hydrocarbons, aromatic hydrocarbons, and combinations thereof.
8. The method according to claim 1 , wherein the application of the liquid solvent composition to the first electrostatic ink composition on the first area and the second electrostatic ink composition on the second area is achieved by using a technique selected from the group consisting of air knife coating, anilox coating, brush coating, flexography, gravure printing, metering rod coating, pad printing, rod coating, roller coating, slot die coating, spin coating, spray coating, dip coating, screen printing, and inkjet printing.
9. The method according to claim 1 , wherein contacting the foiling material with the first electrostatic ink composition on the first area, such that the foiling material selectively adheres to the first area on the surface of the substrate, is carried out by a hot foiling technique.
10. The method according to claim 9 , wherein the hot foiling technique is performed at a temperature that causes the first thermoplastic resin swollen with the liquid solvent composition to become adhesive without causing the second thermoplastic resin swollen with the liquid solvent composition to become adhesive.
11. The method according to claim 9 , wherein the hot foiling technique is performed at 90° C. to 120° C.
12. The method according to claim 1 , wherein (a) the first thermoplastic resin and/or second thermoplastic resin is/are selected from the group consisting of (i) a copolymer of an alkylene monomer and a monomer selected from acrylic acid and methacrylic acid, (ii) an ethylenevinyl acetate copolymer, and (iii) a terpolymer of ethylene, an acrylic ester and maleic anhydride, and/or (b) the first thermoplastic resin is different from the second thermoplastic resin.
13. The method according to claim 1 , wherein the first area has printed thereon the second electrostatic ink composition under the first electrostatic ink composition, wherein the first electrostatic ink composition forms the surface onto which the liquid solvent composition is applied and to which the foiling material is contacted.
14. The method according to claim 1 , wherein the first electrostatic ink composition lacks a pigment.