IP Library Granted Patent US 11,207,986
Granted Patent B2
US 11,207,986 · App. 16/273,699 · Granted Dec 28, 2021

Scaled home energy storage systems and associated uses

Inventors: Brian Joseph Robert (St. Clair Shores, MI); Rachel Blaser (New Hudson, MI); Renata Michaela Arsenault (Plymouth, MI)
Assignee: FORD GLOBAL TECHNOLOGIES, LLC
B60L53/11B60L50/64B60L53/30B60L53/305B60L53/80B60L58/12H01M10/425H01M10/44H01M16/00H01M50/20H02J7/0024H02J7/14H01M2220/20H02J2310/12Y02T10/70
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Quick Facts
Patent No.
US 11,207,986
App. No.
16/273,699
Granted
Dec 28, 2021
Kind
B2
Abstract

This disclosure details exemplary home energy storage systems capable of storing electricity locally for later consumption, such as for charging an electrified vehicle, supporting various home energy needs, and supporting alternative energy storage/power source functionality. An exemplary home energy storage system may include a stationary unit, one or more modular units removably connectable to the stationary unit, and a rack mounting and handcart transportation system configured to mount, detach, and transport the modular unit relative to the stationary unit. Once undocked from the stationary unit, the modular unit(s) may be utilized as a portable power source for powering one or more electrical loads. This disclosure further describes various interconnected functionalities (e.g., electrical and wireless communication of state of uses) between the stationary unit and the modular unit of home energy storage systems and between the modular unit and various satellite equipment associated with the modular unit.

Claims (33)

1. A home energy storage system, comprising:

a stationary unit;

a modular unit removably connectable to the stationary unit;

a rack mounting and handcart transportation system configured to mount, detach, and transport the modular unit relative to the stationary unit,

wherein the rack mounting and handcart transportation system includes a rack assembly and a handcart assembly,

wherein the handcart assembly is mounted to the modular unit and is adapted for transporting the modular unit along a ground surface when disconnected from the stationary unit; and

a battery management system configured to command an increase in an allowable grid service contribution of a more degraded unit between the stationary unit or the modular unit or command a reconditioning cycle of the more degraded unit when a difference between a first usage of the stationary unit and a second usage of the modular unit over an amount of time is greater than a predefined acceptable usage difference.

2. The system as recited in claim 1 , wherein the stationary unit houses at least one battery array within a sealed enclosure of the stationary unit, and the modular unit removably houses at least one modular battery or battery array.

3. The system as recited in claim 1 , wherein the modular unit houses a generator.

4. The system as recited in claim 1 , wherein the battery management system includes a master controller located on the stationary unit and a slave controller located on the modular unit.

5. The system as recited in claim 1 , wherein the rack assembly includes a rack and an extension slidably received within a pocket of the rack.

6. The system as recited in claim 5 , wherein the handcart assembly includes a handle removably connected to the extension.

7. The system as recited in claim 1 , wherein the handcart assembly includes a handle attached to the modular unit, and at least one set of wheels of the handcart assembly is mounted to the modular unit.

8. The system as recited in claim 1 , wherein the modular unit includes locating feet for locating the modular unit within a cargo space of a vehicle after disconnecting the modular unit from the stationary unit.

9. The system as recited in claim 8 , wherein the cargo space includes locating brackets configured to receive the locating feet to align a modular unit-side connector of the modular unit with a vehicle-side connector of the vehicle.

10. The system as recited in claim 1 , wherein the modular unit includes a plurality of inputs for connecting external power sources and a plurality of outputs for powering electrical devices.

11. The system as recited in claim 10 , wherein the external power sources include a portable wind turbine or a portable solar panel.

12. The system as recited in claim 1 , comprising a communication system configured to achieve bidirectional communication between the stationary unit, the modular unit, a mobile device, and an electrified vehicle over a cloud hub.

13. The system as recited in claim 12 , wherein the mobile device is configured to communicate with the cloud hub using an application stored in a memory of the mobile device.

14. The system as recited in claim 1 , wherein the modular unit is connectable to an energy system that includes a plurality of interconnected modular units after being disconnected from the stationary unit.

15. The system as recited in claim 1 , wherein the rack assembly is adapted for mounting the stationary unit to a surface of a structure and includes a rack mounted between the surface and the stationary unit and an extension configured to slide within a pocket of the rack.

16. The system as recited in claim 1 , wherein the handcart assembly includes a first set of wheels provided at a bottom rear edge of the modular unit and a second set of wheels provided at a bottom front edge of the modular unit.

17. The system as recited in claim 2 , wherein the at least one battery array is a repurposed battery array.

18. The system as recited in claim 4 , wherein the battery management system is configured to synchronize operation of the stationary unit and the modular unit when the modular unit is docked together with the stationary unit.

19. A home energy storage system, comprising:

a stationary unit;

a modular unit removably connectable to the stationary unit;

a rack mounting and handcart transportation system configured to mount, detach, and transport the modular unit relative to the stationary unit,

wherein the rack mounting and handcart transportation system includes a rack assembly and a handcart assembly,

wherein the rack assembly is adapted for mounting the stationary unit to a surface of a structure and includes a rack mounted between the surface and the stationary unit and an extension configured to slide within a pocket of the rack,

wherein the handcart assembly is mounted to the modular unit and is adapted for transporting the modular unit along a ground surface when disconnected from the stationary unit; and

a battery management system that includes a master controller located on the stationary unit and a slave controller located on the modular unit,

wherein the slave controller is configured to track a usage history of the modular unit when the modular unit is disconnected from the stationary unit and is further configured to upload the usage history to the master controller each time the modular unit is reconnected to the stationary unit.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 13, 2019
From: ROBERT, BRIAN JOSEPH; BLASER, RACHEL; ARSENAULT, RENATA MICHAELA
To: FORD GLOBAL TECHNOLOGIES, LLC
Reel/Frame 048315/0633 →
Continuity (1)
Related Publication 20200254887A1 · Aug 13, 2020
Cited By (2)
US 12,519,337 US 12,592,573