IP Library › Granted Patent US 11,217,494
Granted Patent B1
US 11,217,494 · App. 16/945,103 · Granted Jan 4, 2022

Semiconductor devices and methods of manufacture

Inventors: Bo-Feng Young (Taipei, TW); Sai-Hooi Yeong (Zhubei, TW); Chi On Chui (Hsinchu, TW); Yu-Ming Lin (Hsinchu, TW)
Assignee: Taiwan Semiconductor Manufacturing Co., Ltd.
H01L21/8239H01L21/02565H01L21/02603H01L21/76816H01L21/76877H01L27/1159H01L27/11568H01L27/11578H01L27/11597H01L29/0673H01L29/24H01L29/42392H01L29/66969H01L29/78391H01L29/78696
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Quick Facts
Patent No.
US 11,217,494
App. No.
16/945,103
Granted
Jan 4, 2022
Kind
B1
Abstract

3D-NOR memory array devices and methods of manufacture are disclosed herein. A method includes forming a multi-layer stack over a substrate by forming alternating layers of an isolation material and a dummy material. An array of dummy nanostructures is formed in a channel region of the multi-layer stack by performing a wire release process. Once the nanostructures have been formed, a single layer of an oxide semiconductor material is deposited over and surrounds the dummy nanostructures. A memory film is then deposited over the oxide semiconductor material and a conductive wrap-around structure is formed over the memory film. Source/bit line structures may be formed by replacing the layers of the dummy material outside of the channel region with a metal fill material. A staircase conductor structure can be formed the source/bit line structures in a region of the multi-layer stack adjacent the memory array.

Claims (39)

1. A method comprising:

forming a multi-layer stack over a substrate, the multi-layer stack comprising alternating layers of an isolation material and a dummy material;

forming an array of dummy nanostructures in a channel region of the multi-layer stack;

depositing a semiconductor material surrounding the array of dummy nanostructures;

depositing a memory film around the semiconductor material; and

forming a conductive structure around the memory film.

2. The method of claim 1 , wherein the forming the multi-layer stack comprises using a first material for the isolation material and using a second material for the dummy material, the second material being different from the first material.

3. The method of claim 2 , further comprising forming source/bit line structures by replacing the dummy material located outside of the channel region with a conductive material.

4. The method of claim 3 , further comprising forming a staircase contact structure from the source/bit line structures outside of the channel region.

5. The method of claim 3 , wherein the forming the source/bit line structures further comprises forming recesses within the dummy nanostructures.

6. The method of claim 5 , wherein the forming the source/bit lines structures further comprises filling the recesses with the conductive material.

7. The method of claim 1 , further comprising:

etching an opening through the conductive structure, the memory film, and the semiconductor material in a location between adjacent stacks of the array of dummy nanostructures; and

depositing a dielectric material in the opening.

8. A method comprising:

depositing a first material over a substrate;

forming a multi-layer stack by depositing a second material over the first material;

forming a fin in a channel region of the multi-layer stack;

forming a dummy channel core by removing the first material from the fin;

depositing a semiconductor material over and surrounding the dummy channel core;

depositing a memory film layer over the semiconductor material;

forming a conductive structure over the memory film layer; and

replacing remaining portions of the second material located outside of the channel region with a conductive material.

9. The method of claim 8 , wherein the depositing the semiconductor material deposits an oxide material.

10. The method of claim 9 , wherein the oxide material is indium gallium zinc oxide.

11. The method of claim 8 , wherein the replacing the remaining portions of the second material further comprises forming slits in the multi-layer stack on opposite sides of the dummy channel core.

12. The method of claim 11 , wherein the replacing the remaining portions of the second material further comprises etching the second material exposed along sidewalls of the slits.

13. The method of claim 12 , wherein the replacing the remaining portions of the second material further comprises forming recesses within the dummy channel core.

14. The method of claim 8 , further comprising forming a staircase contact structure in electrical connection with the conductive material.

15. The method of claim 8 , wherein the depositing the memory film layer comprises depositing a ferroelectric material.

16. A device comprising:

a memory cell stack comprising a stack of dummy nanostructure cores;

a semiconductor wrap-around channel structure surrounding each one of the dummy nanostructure cores within the stack of dummy nano structure cores;

a memory film surrounding the semiconductor wrap-around channel structure; and

a wrap-around word line surrounding the semiconductor wrap-around channel structure.

17. The device of claim 16 , further comprising a stack of source line structures and a stack of bit line structures, each bit line structure within the stack of bit line structures being separated from a corresponding one of the source line structures within the stack of source line structures by a corresponding one of the dummy nanostructure cores within the stack of dummy nanostructure cores.

18. The device of claim 17 , wherein the stack of source line structures and the stack of bit line structures are separated from the wrap-around word line by the semiconductor wrap-around channel structure.

19. The device of claim 17 , further comprising a stack of isolation regions, wherein the stack of source line structures are isolated from one another by the stack of isolation regions.

20. The device of claim 16 , wherein the semiconductor wrap-around channel structure is an oxide semiconductor film.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 2, 2020
From: YOUNG, BO-FENG; YEONG, SAI-HOOI; CHUI, CHI ON; LIN, YU-MING
To: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.
Reel/Frame 053677/0225 →
Cited By (5)
US 12,477,725 US 12,505,892 US 12,550,382 US 12,615,769 US 12,660,250