IP Library Granted Patent US 11,237,340
Granted Patent B2
US 11,237,340 · App. 16/822,269 · Granted Feb 1, 2022

Optical connectors and optical ferrules

Inventors: Changbao Ma (Austin, TX); Alexander W. Barr (Austin, TX); Daniel F. Cronch (Denver, CO)
Assignee: 3M Innovative Properties Company
G02B6/3825G02B6/3829
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Quick Facts
Patent No.
US 11,237,340
App. No.
16/822,269
Granted
Feb 1, 2022
Kind
B2
Abstract

An optical connector includes a housing having a resilient member and an optical ferrule. The optical ferrule includes a plurality of attachment areas for receiving and securing a plurality of optical waveguides and a light redirecting side for changing a direction of light received from an optical waveguide. The optical connector is configured such that when an optical waveguide is received and secured in any of the attachment areas and light from the optical waveguide propagates along an optical path, the resilient member is not in the optical path. When the optical ferrule mates with a mating optical ferule, the resilient member is resiliently deformed to resiliently force the optical ferrule against the mating optical ferrule.

Claims (26)

1. An optical connector, comprising:

a housing comprising a resilient member; and

an optical ferrule assembled to the housing and comprising:

a plurality of attachment areas for receiving and securing a plurality of optical waveguides; and

a light redirecting side for changing a direction of light received from an optical waveguide received and secured in an attachment area, such that when an optical waveguide is received and secured in any of the attachment areas and light from the optical waveguide propagates along an optical path, the resilient member is not in the optical path, and

such that when the optical connector mates with an optical mating connector comprising an optical mating ferrule assembled thereto, and the optical ferrule mates with the mating optical ferule, the resilient member is resiliently deformed to resiliently force the optical ferrule against the mating optical ferrule;

wherein the resiliently deformed resilient member makes contact with, and applies the force to, a first arm of the optical ferrule integrally formed with, and extending from, a first side of the optical ferrule in a direction substantially perpendicular to the first side and a mating direction of the optical ferrule.

2. The optical connector of claim 1 , wherein the resiliently deformed resilient member applies the resilient force to the optical ferule along a first direction making an oblique angle with a mating direction of the optical ferule.

3. The optical connector of claim 1 , wherein the light redirecting side is configured to change the direction of the light received from an optical waveguide received and secured in the attachment area by at least 45 degrees, and wherein each attachment area extends along a first direction, and the resiliently deformed resilient member is configured to apply the resilient force to the optical ferule along a second direction making an oblique angle with the first direction.

4. The optical connector of claim 1 , wherein the resilient member extends along a first direction, and wherein when the optical ferrule mates with a mating optical ferule, the resilient member is resiliently deformed along the first direction, and wherein the resilient member is attached to a first coupling end attached to the housing and an opposite second coupling end for making contact with the optical ferrule.

5. The optical connector of claim 1 , wherein the optical ferrule comprises opposing first and second arms integrally formed with, and extending from, opposing respective first and second sides of the optical ferrule in a direction substantially perpendicular to the respective first and second sides and a mating direction of the optical ferrule, and wherein the optical connector comprises a pair of first resilient members contacting the first arm and a pair of second resilient members contacting the second arm, such that when the optical connector mates with an optical mating connector comprising a mating optical ferrule assembled thereto, and the optical ferrule mates with the mating optical ferule, at least one first resilient member and at least one second resilient member are resiliently deformed to resiliently force the optical ferrule against the mating optical ferrule, wherein the first resilient members contact opposite sides of the first arm, and the second resilient members contact opposite sides of the second arm, wherein for each of the first and second resilient members, one end of the resilient member makes contact with the respective arm of the ferrule, and an opposing end of the resilient member makes contact with the housing of the optical connector, and wherein the resiliently deformed resilient member applies the resilient force to the optical ferule along a first direction making an oblique angle with a mating direction of the optical ferule.

6. An optical connector, comprising:

a resilient member; and

an optical ferrule comprising:

an attachment area for receiving and securing an optical waveguide; and

a light redirecting side for changing a direction of light received from an optical waveguide received and secured in the attachment area, the light propagating along an optical path not intersecting the resilient member,

such that when the optical ferrule mates with an optical mating ferrule along a mating direction, the resilient member is resiliently deformed to produce a resilient force urging the optical ferrule against the mating optical ferrule along a first direction making an oblique angle with the mating direction, wherein the oblique angle is between about 20 to about 70 degrees;

wherein the optical ferrule comprises opposing first and second arms integrally formed with, and extending from, opposing respective first and second sides of the optical ferrule in a direction substantially perpendicular to the respective first and second sides and the mating direction of the optical ferrule, and wherein the optical connector comprises a pair of first resilient members contacting the first arm and a pair of second resilient members contacting the second arm, such that when the optical connector mates with an optical mating connector comprising a mating optical ferrule assembled thereto, and the optical ferrule mates with the mating optical ferule, at least one first resilient member and at least one second resilient member are resiliently deformed to produce resilient forces urging the optical ferrule against the mating optical ferrule along the first direction, wherein the first resilient members contact opposite sides of the first arm, and the second resilient members contact opposite sides of the second arm, and wherein for each of the first and second resilient members, one end of the resilient member makes contact with the respective arm of the ferrule, and an opposite end of the resilient member makes contact with the housing of the optical connector.

7. The optical connector of claim 6 , wherein the attachment area extends along a second direction making an oblique angle with the first direction, and wherein the resilient member extends along a second direction, and wherein when the optical ferrule mates with a mating optical ferule, the resilient member is resiliently deformed along the second direction.

8. An optical ferrule comprising:

a plurality of attachment areas for receiving and securing a plurality of optical waveguides;

a light redirecting side for changing a direction of light received from an optical waveguide received and secured in an attachment area by at least 45 degrees;

opposing first and second arms integrally formed with, and extending from, opposing respective first and second sides of the optical ferrule in a direction substantially perpendicular to the respective first and second sides and the mating direction of the optical ferrule; and

a pair of first resilient members contacting the first arm and a pair of second resilient members contacting the second arm, wherein when the optical ferrule mates with a mating optical ferrule, at least one first resilient member and at least one second resilient member are resiliently deformed to resiliently force the optical ferrule against the mating optical ferrule.

9. The optical ferrule of claim 8 , wherein each of the first and second arms has a circular, an oval, or a trapezoidal cross-section.

10. The optical ferrule of claim 8 having a unitary construction.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 18, 2020
From: MA, CHANGBAO; BARR, ALEXANDER W.; CRONCH, DANIEL F.
To: 3M INNOVATIVE PROPERTIES COMPANY
Reel/Frame 052149/0937 →
Continuity (2)
Provisional Application 62825300 · Mar 28, 2019
Related Publication 20200310040A1 · Oct 1, 2020