IP Library Granted Patent US 11,243,447
Granted Patent B2
US 11,243,447 · App. 16/386,390 · Granted Feb 8, 2022

Electrochromic device including lithium-rich anti-perovskite material

Inventors: Scott Thomsen (South Lyon, MI); Guillermo Garcia (Oakland, CA)
Assignee: HELIOTROPE TECHNOLOGIES INC.
G02F1/1525G02F1/155G02F2001/1555G02F2001/164G02F2202/022G02F2202/09G02F2202/20G02F2202/36
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Quick Facts
Patent No.
US 11,243,447
App. No.
16/386,390
Granted
Feb 8, 2022
Kind
B2
Abstract

An electrochromic (EC) device and method, the EC device including: an optically transparent first substrate; a working electrode disposed on the first substrate and including electrochromic nanoparticles and a flux material having a melting point ranging from about 25° C. to about 500° C.; and an electrolyte disposed on the working electrode. The flux material is configured to prevent or reduce sintering of the nanoparticles at a temperature of up to about 700° C.

Claims (62)

1. An electrochromic (EC) device comprising:

an optically transparent first substrate;

a working electrode disposed on the first substrate and comprising electrochromic nanoparticles and a flux material having a melting point ranging from about 25° C. to about 500° C.;

an electrolyte disposed on the working electrode; and

a counter electrode comprising a passive layer disposed on the electrolyte and comprising passive nanoparticles and the flux material, and a complementary layer disposed on the passive layer and comprising complementary nanoparticles and a matrix comprising a lithium metal oxide,

wherein the flux material is configured to prevent or reduce sintering of the nanoparticles at a temperature of up to about 700° C., and

wherein the complementary layer further comprises a flux material comprising a lithium-rich anti-perovskite (LiRAP) material represented by the formula Li 3 OX, wherein X is F, Cl, Br, I, or any combination thereof.

2. The EC device of claim 1 , wherein in the working electrode:

the flux material forms a matrix in which the nanoparticles are disposed;

the flux material and the nanoparticles form a composite; or

the flux material forms shells around the nanoparticles.

3. The EC device of claim 1 , wherein the flux material comprises a lithium-rich anti-perovskite (LiRAP) material represented by the formula Li 3 OX, wherein X is F, Cl, Br, I, or any combination thereof.

4. The EC device of claim 1 , wherein:

the nanoparticles comprise WO 3-x , Cs x WO 3-x , or NbO x , where 0≤x≤0.33; and

the electrolyte comprises a gel electrolyte comprising polyurethane acrylate and a lithium salt.

5. The EC device of claim 1 , wherein the complementary nanoparticles comprise NiO x , where 1≤x≤1.5, Cr 2 O 3 , MnO 2 , FeO 2 , CoO 2 , RhO 2 , IrO 2 , or a combination thereof.

6. The EC device of claim 5 , wherein the complementary nanoparticles comprise NiO x , where 1≤x≤1.5.

7. The EC device of claim 1 , wherein the passive nanoparticles comprise CeO 2 nanoparticles and In 2 O 3 nanoparticles.

8. The EC device of claim 1 , wherein the lithium metal oxide of the matrix comprises LiNbO 3 , Li 2 WO 4 , LiTaO 3 , or any combination thereof.

9. The EC device of claim 1 , wherein the passive layer further comprises a matrix comprising LiNbO 3 , Li 2 WO 4 , LiTaO 3 , or any combination thereof.

10. The EC device of claim 1 , further comprising a glass second substrate disposed on the counter electrode,

wherein the EC device is heat-bent or heat-formed, and has at least one of a radius of curvature value of at least 5 mm or a centerline convex value X of at least 5 mm, wherein the centerline convex value X is the distance between the apex of the interior surface of the EC device and a line connecting two opposing ends of the EC device.

11. The EC device of claim 10 , wherein:

the first substrate is a glass substrate; and

the EC device comprises part of a vehicle window.

12. A method of making an electrochromic (EC) device, the method comprising:

forming at least a portion of an EC device on an optically transparent first substrate, the EC device comprising nanoparticles and a flux material having a melting point ranging from about 25° C. to about 500° C.;

heating the nanoparticles such that the flux material melts and prevents or reduces sintering of the nanoparticles; and

cooling the nanoparticles such that the flux material solidifies around the nanoparticles,

wherein:

the first substrate comprises a glass substrate;

the electrochromic nanoparticles comprise WO 3-x , Cs x , CO 3-x , or NbO x , where 0≤x≤0.33; and

the flux material comprises a lithium-rich anti-perovskite (LiRAP) material represented by the formula Li 3 OX, wherein X is F, Cl, Br, I, or any combination thereof.

13. The method of claim 12 , wherein the heating comprises bending or forming the EC device in a mold such that the EC device has at least one of a radius of curvature of at least 5 mm or a centerline convex value X of at least 5 mm, and wherein the centerline convex value X is the distance between the apex of the interior surface of the EC device and a line connecting two opposing ends of the EC device.

14. The method of claim 12 , wherein the cooling comprises quenching the EC device to heat temper the first substrate.

15. The method of claim 12 , wherein the heating and the cooling heat-strengthens the first substrate.

16. The method of claim 12 , wherein:

the nanoparticles are electrochromic nanoparticles disposed in a working electrode with the flux material; and

the method further comprises disposing an electrolyte on the working electrode and disposing a counter electrode on the electrolyte before or after the heating, the counter electrode comprising:

a passive layer disposed on the electrolyte and comprising passive nanoparticles and a matrix comprising a lithium metal oxide; and

a complementary layer disposed on the passive layer and comprising complementary nanoparticles, passive nanoparticles, and the flux material.

17. A method of making an electrochromic (EC) device, the method comprising:

forming at least a portion of an EC device on an optically transparent first substrate, the EC device comprising electrochromic nanoparticles disposed in a working electrode with a flux material having a melting point ranging from about 25° C. to about 500° C.;

heating the nanoparticles such that the flux material melts and prevents or reduces sintering of the nanoparticles; and

cooling the nanoparticles such that the flux material solidifies around the nanoparticles,

disposing an electrolyte on the working electrode and disposing a counter electrode on the electrolyte before or after the heating, the counter electrode comprising:

a passive layer disposed on the electrolyte and comprising passive nanoparticles and a matrix comprising a lithium metal oxide; and

a complementary layer disposed on the passive layer and comprising complementary nanoparticles, passive nanoparticles, and the flux material.

18. An electrochromic (EC) device comprising:

an optically transparent first substrate;

a working electrode disposed on the first substrate and comprising electrochromic nanoparticles and a flux material having a melting point ranging from about 25° C. to about 500° C.;

an electrolyte disposed on the working electrode; and

a counter electrode comprising a passive layer disposed on the electrolyte and comprising passive nanoparticles and the flux material, and a complementary layer disposed on the passive layer and comprising complementary nanoparticles and a matrix comprising a lithium metal oxide,

wherein the flux material is configured to prevent or reduce sintering of the nanoparticles at a temperature of up to about 700° C., and

wherein the lithium metal oxide of the matrix comprises LiNbO 3 , Li 2 WO 4 , LiTaO 3 , or any combination thereof.

19. An electrochromic (EC) device comprising:

an optically transparent first substrate;

a working electrode disposed on the first substrate and comprising electrochromic nanoparticles and a flux material having a melting point ranging from about 25° C. to about 500° C.;

an electrolyte disposed on the working electrode; and

a counter electrode comprising a passive layer disposed on the electrolyte and comprising passive nanoparticles and the flux material, and a complementary layer disposed on the passive layer and comprising complementary nanoparticles and a matrix comprising a lithium metal oxide,

wherein the flux material is configured to prevent or reduce sintering of the nanoparticles at a temperature of up to about 700° C., and

wherein the passive layer further comprises a matrix comprising LiNbO 3 , Li 2 WO 4 , LiTaO 3 , or any combination thereof.

Assignments (3)
CHANGE OF NAME Recorded Apr 25, 2023
From: HELIOTROPE EUROPE S.L.
To: HIVISQ TECHNOLOGIES, SOCIEDAD LIMITADA
Reel/Frame 063441/0258 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 5, 2022
From: HELIOTROPE TECHNOLOGIES, INC.,
To: HELIOTROPE EUROPE S.L.
Reel/Frame 061087/0606 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 28, 2021
From: THOMSEN, SCOTT V.; GARCIA, GUILLERMO
To: HELIOTROPE TECHNOLOGIES, INC.,
Reel/Frame 057626/0181 →
Continuity (2)
Provisional Application 62659992 · Apr 19, 2018
Related Publication 20190324340A1 · Oct 24, 2019