IP Library Granted Patent US 11,244,776
Granted Patent B2
US 11,244,776 · App. 16/672,865 · Granted Feb 8, 2022

L10-FeNi magnetic powder and bond magnet

Inventors: Hiroaki Kura (Kariya, JP); Eiji Watanabe (Kariya, JP); Masane Kin (Kariya, JP); Kenta Osanai (Kariya, JP)
Assignee: DENSO CORPORATION
H01F1/0551B22F1/0018H01F1/0558B22F2301/15H01F1/059H01F1/0578
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Quick Facts
Patent No.
US 11,244,776
App. No.
16/672,865
Granted
Feb 8, 2022
Kind
B2
Abstract

An L10-FeNi magnetic powder has an average particle size of 50 nm to 1 μm, and an average value of sphericity P of 0.9 or more. The sphericity P is defined as P=Ls/Lr, where Lr is a perimeter of an L10-FeNi magnetic powder particle on an image of a microscope, and Ls is a perimeter of a perfect circle that has a same area as the L10-FeNi magnetic powder particle on the image for which Lr is calculated.

Claims (16)

1. A bonded magnet comprising:

a base material; and

a magnetic powder dispersed in the base material,

wherein the magnetic powder includes:

an L10-FeNi magnetic powder having:

an average particle size of 50 nm to 1 μm; and

an average value of sphericity P of 0.9 or more,

wherein the sphericity P is defined as P=Ls/Lr,

where Lr is a perimeter of an L10-FeNi magnetic powder particle on an image of a microscope, and Ls is a perimeter of a perfect circle that has a same area as the L10-FeNi magnetic powder particle on the image for which Lr is calculated; and

a large-size magnetic powder having a different composition from the L10-FeNi magnetic powder and having an average particle size of 1 μm to 500 μm,

wherein a mass percent of the L10-FeNi magnetic powder in the magnetic powder is 5% or more.

2. The bonded magnet according to claim 1 , the average particle size of the L10-FeNi magnetic powder being in a range from 400 nm to 1 μm.

3. The bonded magnet according to claim 1 , wherein:

a filling ratio of the magnetic powder is 80 mass % or more.

4. The bonded magnet according to claim 1 , wherein:

the mass percent of the L10-FeNi magnetic powder in the magnetic powder is 10% or more.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 4, 2019
From: KURA, HIROAKI; WATANABE, EIJI; KIN, MASANE; OSANAI, KENTA
To: DENSO CORPORATION
Reel/Frame 050905/0005 →
Priority Claims (1)
JP JP2017-098205 · May 17, 2017 · national
Continuity (2)
Continuation PCTJP2018018357 · May 11, 2018
Related Publication 20200066430A1 · Feb 27, 2020