IP Library Granted Patent US 11,258,341
Granted Patent B2
US 11,258,341 · App. 17/144,560 · Granted Feb 22, 2022

Rotational electric machine rotor

Inventors: Hiroshi Kinpara (Toyota, JP); Takashi Takahashi (Toyota, JP); Tomohiro Segawa (Toyota, JP)
Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
H02K15/03H02K1/30H02K7/003H02K11/21H02K15/02H02K24/00H02K1/276H02K2213/03Y10T29/49009Y10T29/49012Y10T29/53143
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Quick Facts
Patent No.
US 11,258,341
App. No.
17/144,560
Granted
Feb 22, 2022
Kind
B2
Abstract

A method of manufacturing a rotational electric machine rotor includes: forming a rotor shaft having a non-circular sectional outer shape; forming a rotor core by stacking a predetermined number of magnetic body thin plates each including a center hole having a non-circular shape corresponding to the non-circular sectional outer shape of the rotor shaft; and forming a protruding part for fixing the rotor core and the rotor shaft to each other by inserting the rotor shaft into the non-circular center hole of the rotor core and squashing the rotor shaft extending out of an axial-direction end face of the rotor core by using a predetermined swaging jig to expand the rotor shaft outward beyond an outer periphery of the non-circular section along the axial-direction end face of the rotor core.

Claims (10)

1. A rotational electric machine rotor comprising:

a rotor shaft having a non-circular sectional outer shape;

a rotor core in which a predetermined number of magnetic body thin plates each including a center hole having a non-circular shape corresponding to the non-circular sectional outer shape of the rotor shaft are stacked; and

a protruding part with which the rotor core and the rotor shaft are fixed to each other while the rotor shaft is expanded outward beyond an outer periphery of the non-circular section along an axial-direction end face of the rotor core by squashing the rotor shaft extending out of the axial-direction end face of the rotor core with the rotor shaft being inserted into the non-circular center hole of the rotor core.

2. A rotational electric machine rotor comprising:

a rotor shaft having a non-circular sectional outer shape;

a rotor core in which a predetermined number of magnetic body thin plates each including a center hole having a non-circular shape corresponding to the non-circular sectional outer shape of the rotor shaft are stacked;

a metal ring including a center hole having a non-circular shape corresponding to the non-circular sectional outer shape of the rotor shaft; and

a protruding part with which the metal ring and the rotor shaft are fixed to each other while the rotor shaft extending out of an axial-direction end face of the metal ring is squashed to expand the rotor shaft outward beyond an outer periphery of the non-circular section along the axial-direction end face of the metal ring with the rotor shaft being inserted into the non-circular center hole of the rotor core and the metal ring being fitted to the non-circular sectional outer shape of the rotor shaft,

wherein the rotor core and the rotor shaft are fixed to each other through the metal ring.

Priority Claims (1)
JP JP2017-199694 · Oct 13, 2017 · national
Continuity (2)
Division 16157422 · Oct 11, 2018
Related Publication 20210135551A1 · May 6, 2021