Renewable blended syngas from a plasma-based system
A method and system for cost-effectively converting a feedstock using thermal plasma, or other styles of gassifiers, into an energy transfer system using a blended syngas. The feedstock is any organic material or fossil fuel to generate a syngas. The syngas is blended with any fuel of a higher thermal content (BTU) level, such as natural gas. The blended syngas high thermal content fuel can be used in any energy transfer device such as a boiler for simple cycle Rankine systems, an internal combustion engine generator, or a combined cycle turbine generator system. The quality of the high thermal content fuel is monitored using a thermal content monitoring feedback system and a quenching arrangement.
1. A method of extracting energy from a gassifier, the method comprising the steps of:
delivering a feed stock product to the gassifier, wherein the feedstock comprises a municipal solid waste, wherein the feedstock is compressed to minimize the introduction of air, wherein the gassifier is inductively heated and wherein the gassifier is plasma assisted, and wherein the gassifier uses a pyrolysis method along with the inductively heated and plasma assisted process to create a fuel product;
extracting the fuel product from the gassifier, the extracted fuel product having a first thermal content characteristic, wherein the extracted fuel product is extracted syngas, wherein the extracted fuel product is configured to comprise a consistent BTU content from a variable feedstock composition;
injecting a portion of the extracted syngas in to the gassifier to chemically boost a heat of the gassifier;
delivering the extracted fuel product to a fuel blending system;
monitoring the thermal content of the extracted syngas and measuring the thermal content of the extracted syngas with the use of a thermal content measuring device;
mixing a further fuel product comprising natural gas, wherein the further fuel product has a second thermal content characteristic with the extracted fuel product in the blending system, the second thermal content characteristic corresponding to a higher thermal content than the first thermal content characteristic, to form a blended fuel product of greater quality than the extracted fuel product issued by the gassifier, wherein the blended fuel product is a blended syngas product; and
controlling a final thermal content of the blended syngas product in response to said step of measuring the thermal content of the extracted syngas, wherein the final thermal content is controlled to maintain a determined fuel quality with at least a minimum BTU.
2. The method of claim 1 , wherein there is provided the further step of delivering the blended fuel product to a power transfer device.
3. The method of claim 2 , wherein the power transfer device is a combined cycle electricity generation system.
4. The method of claim 3 , wherein the combined cycle electricity generation system includes a gas turbine power generation system.
5. The method of claim 4 , wherein the combined cycle electricity generation system includes a steam turbine power generation system.
6. The method of claim 5 , wherein there is provided the further step of forming steam to power the steam turbine power generation system from thermal energy contained in an exhaust gas stream of the gas turbine power generation system.
7. The method of claim 1 , wherein, prior to performing said step of delivering the feed stock product to the plasma assisted gassifier, there is provided the further step of passing the feed stock product through a pre-gassifier.
8. The method of claim 7 , wherein there is provided the further step of delivering a reclaimed heat to the pre-gassifier.
9. The method of claim 1 , wherein, prior to performing said step of delivering the extracted syngas to a fuel blending system, there is provided the further step of passing the feed stock product through a pre-gassifier.
10. The method of claim 1 , wherein there is provided the further step of delivering a reclaimed heat to the pre-gassifier.
11. The method of claim 10 , wherein prior to performing said step delivering the reclaimed heat to the pre-gassifier there is provided the further step of reclaiming heat from the extracted syngas.
12. The method of claim 11 , wherein prior to performing said step of reclaiming heat from the extracted syngas there is provided the further step of subjecting the extracted syngas to a cleansing operation.
13. The method of claim 12 , wherein said step of subjecting the extracted syngas to a cleansing operation comprises the step of subjecting the extracted syngas to a quenching operation.
14. The method of claim 13 , wherein said step of subjecting the extracted syngas to a quenching operation comprises the further step of reducing a temperature of the extracted syngas.
15. The method of claim 1 , where the thermal content measuring device is a flame ionization detector (FID).
16. The method of claim 1 , where the thermal content measuring device is a calorimeter.
17. The method of claim 1 , where the thermal content measuring device is a spectrometer.
18. A method of extracting energy from a plasma gassifier, the method comprising the steps of:
delivering a feed stock product to the gassifier, wherein the feedstock comprises at least one of a renewable feedstock or a municipal solid waste, wherein the feedstock is compressed to minimize the introduction of air,
extracting syngas from the plasma gassifier, wherein the plasma gassifier is inductively heated and wherein the gassifier is plasma assisted, and wherein the gassifier uses a pyrolysis method along with the inductively heated and plasma assisted process to create the extracted syngas, the extracted syngas having a first thermal content characteristic;
injecting a portion of the extracted syngas in to the gassifier to chemically boost a heat of the gassifier
delivering the extracted syngas to a fuel blending system;
monitoring the thermal content of the extracted syngas and measuring the thermal content of the extracted syngas with the use of a thermal content measuring device;
mixing a further fuel product comprising natural gas, wherein the further fuel product has a second thermal content characteristic with the extracted syngas in the blending system, the second thermal content characteristic corresponding to a higher thermal content than the first thermal content characteristic, to form a blended syngas fuel product of greater quality than the extracted syngas; and
controlling a final thermal content of the blended syngas fuel product in response to said step of measuring the thermal content of the extracted syngas, wherein the final thermal content is controlled to maintain a determined fuel quality with at least a minimum BTU.
19. The method of claim 1 , wherein the feed stock product comprises a solid waste or an inorganic mix.
20. The method of claim 18 , wherein the syngas is extracted from a feed stock product and wherein the feed stock product comprises a solid waste or an inorganic mix.
21. The method of claim 1 , further comprising delivering a lime additive to the gassifier, wherein the lime additive is configured to control emissions and improve a quality of an output slag.
22. The method of claim 18 , further comprising delivering a lime additive to the gassifier, wherein the lime additive is configured to control emissions and improve a quality of an output slag.