IP Library Granted Patent US 11,261,821
Granted Patent B2
US 11,261,821 · App. 17/029,505 · Granted Mar 1, 2022

Torque-slewing diesel engine operation

Inventors: Rik Denis Meininger (Huntsville, AL); Bernard Acker (Madison, AL)
Assignees: Science Application International Corporation; U.S. Government as Represented by the Secretary of the Army
F02D41/402B64D27/08F02D35/00F02D41/08
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Quick Facts
Patent No.
US 11,261,821
App. No.
17/029,505
Granted
Mar 1, 2022
Kind
B2
Abstract

An aircraft diesel engine may be operated at a minimal fuel rate. Shaft output power of the engine may be reduced by initiating combustion during the compression stroke. Combustion may be initiated during the compression stroke by advancing fuel injection, splitting fuel injection, and/or manipulating individual injection quantities. Initiating combustion during the compression stroke may slew torque generation to the compression stroke.

Claims (46)

1. An engine control module comprising:

one or more processors; and

memory storing instructions that, when executed by the one or more processors, cause the engine control module to receive input data regarding a 4-stroke diesel aircraft engine and to output fuel injector control signals that cause, for each of one or more cylinders of the engine:

performance of an intake stroke in which a piston moves in the cylinder between a top dead center (TDC) position and a bottom dead center (BDC) position, wherein the intake stroke is part of a cycle comprising a compression stroke, following the intake stroke, in which the piston moves between the BDC position and the TDC position, an expansion stroke, following the compression stroke, in which the piston moves between the TDC position and the BDC position, and an exhaust stroke, following the expansion stroke, in which the piston moves between the BDC position and the TDC position;

performance of the compression stroke, wherein the compression stroke comprises injection of fuel into the cylinder and combustion, by initial ignition of the fuel using heat from air compression, of at least 10% of a total mass of the fuel combusted in the cylinder during the cycle;

performance of the expansion stroke, wherein the expansion stroke comprises continued combustion of the fuel while intake and exhaust valves of the cylinder are closed; and

performance of the exhaust stroke.

2. The engine control module of claim 1 , wherein the instructions, when executed, cause the engine control module to:

receive the input data by receiving the input data while an aircraft comprising the engine is at an altitude of at least 15,000 feet above sea level; and

output the control signals by outputting the control signals while the aircraft is at the altitude of at least 15,000 feet above sea level.

3. The engine control module of claim 1 , wherein the instructions, when executed, cause the engine control module to:

receive the input data by receiving the input data while the engine is idling; and

output the control signals by outputting the control signals while the engine is idling.

4. The engine control module of claim 3 , wherein the injection of the fuel into the cylinder comprises injecting a quantity of fuel that is between f MIN and 1.10*f MIN , and wherein f MIN is a minimum quantity of fuel required to maintain stable combustion in the cylinder.

5. The engine control module of claim 3 , wherein the injection of the fuel into the cylinder comprises injecting the fuel so that a total quantity, of the fuel injected into the cylinder during the cycle, is injected in multiple injections occurring during the compression stroke.

6. The engine control module of claim 3 , wherein the engine comprises a turbocharger.

7. The engine control module of claim 1 , wherein the performance of the expansion stroke comprises performing the expansion stroke without injecting fuel into the cylinder during the expansion stroke.

8. The engine control module of claim 1 , wherein at least 15% of the total mass of the fuel combusted in the cylinder during the cycle is combusted during the compression stroke.

9. The engine control module of claim 1 , wherein at least 25% of the total mass of the fuel combusted in the cylinder during the cycle is combusted during the compression stroke.

10. An engine control module comprising:

one or more processors; and

memory storing instructions that, when executed by the one or more processors, cause the engine control module to receive input data regarding a 4-stroke diesel aircraft engine and to output fuel injector control signals that cause, for each of one or more cylinders of the engine:

operation of the engine at a first shaft output power, wherein, for each of one or more cylinders of the engine:

a cycle comprises an intake stroke in which a piston moves in the cylinder between a top dead center (TDC) position and a bottom dead center (BDC) position, a compression stroke, following the intake stroke, in which the piston moves between the BDC position and the TDC position and in which fuel is initially ignited using heat from air compression, an expansion stroke, following the compression stroke, in which the piston moves between the TDC position and the BDC position, and an exhaust stroke, following the expansion stroke, in which the piston moves between the BDC position and the TDC position, and

a first percentage of a first total mass of the fuel combusted, during each cycle at the first shaft output power, is combusted during the compression stroke; and

operation of the engine at a second shaft output power, wherein, for each of the one or more cylinders of the engine:

a second percentage of a second total mass of fuel combusted, during each cycle at the second shaft output power, is combusted during the compression stroke,

the second shaft output power is less than the first shaft output power, and

the second percentage is higher than the first percentage.

11. The engine control module of claim 10 , wherein the second percentage is at least 20%.

12. The engine control module of claim 10 , wherein the second percentage is at least 30%.

13. The engine control module of claim 10 , wherein the operation of the engine at the second shaft output power comprises operating the engine while an aircraft comprising the engine is at an altitude of at least 15,000 feet above sea level.

14. The engine control module of claim 10 , wherein the operation of the engine at the second shaft output power comprises idling the engine.

15. The engine control module of claim 14 , wherein the operation of the engine at the second shaft output power comprises operating the engine while an aircraft comprising the engine is at an altitude of at least 15,000 feet above sea level.

16. An engine control module comprising:

one or more processors; and

memory storing instructions that, when executed by the one or more processors, cause the engine control module to receive input data regarding a 4-stroke diesel aircraft engine and to output fuel injector control signals that cause, for each of one or more cylinders of the engine:

combustion, in the cylinder during a compression stroke, of a first portion of a total mass of fuel combusted during a cycle comprising the compression stroke, wherein the compression stroke comprises initial ignition of the fuel using heat from air compression; and

combustion, in the cylinder during an expansion stroke immediately following the compression stroke, of a second portion of the total mass of the fuel combusted during the cycle, wherein

the first portion is at least 10% of a sum of the first and second portions.

17. The engine control module of claim 16 , wherein the first portion is at least 20% of the sum of the first and second portions.

18. The engine control module of claim 16 , wherein the first portion is at least 30% of the sum of the first and second portions.

19. The engine control module of claim 16 , wherein, for each of the one or more cylinders, no fuel is injected into the cylinder during the expansion stroke.

20. The engine control module of claim 16 , wherein the instructions, when executed, cause the engine control module to:

receive the input data by receiving the input data while the engine is idling; and

output the control signals by outputting the control signals while the engine is idling.

Assignments (2)
SECURITY INTEREST Recorded Apr 22, 2021
From: SCIENCE APPLICATIONS INTERNATIONAL CORPORATION
To: CITIBANK, N.A.
Reel/Frame 056011/0903 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 13, 2021
From: MEININGER, RIK DENIS
To: SCIENCE APPLICATIONS INTERNATIONAL CORPORATION
Reel/Frame 055898/0652 →
Continuity (2)
Continuation 16411799 · May 14, 2019
Related Publication 20210017932A1 · Jan 21, 2021