IP Library Granted Patent US 11,322,652
Granted Patent B2
US 11,322,652 · App. 15/377,775 · Granted May 3, 2022

Methods for producing composite GaN nanocolumns and light emitting structures made from the methods

Inventors: Anna Volkova (Gaithersburg, MD); Vladimir Ivantsov (Oceanside, CA); Alexander Syrkin (Oceanside, CA); Benjamin A. Haskell (Carlsbad, CA); Hussein S. El-Ghoroury (Carlsbad, CA)
Assignee: Ostendo Technologies, Inc.
H01L33/32C30B29/406C30B29/607C30B29/62C30B29/66H01L21/0254H01L21/02603H01L21/20H01L31/035236H01L31/035281H01L31/109H01L31/1848H01L31/1852H01L33/007H01L33/06H01L33/08H01L33/18H01L33/24Y02E10/544
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Quick Facts
Patent No.
US 11,322,652
App. No.
15/377,775
Granted
May 3, 2022
Kind
B2
Abstract

A method for growing on a substrate strongly aligned uniform cross-section semiconductor composite nanocolumns is disclosed. The method includes: (a) forming faceted pyramidal pits on the substrate surface; (b) initiating nucleation on the facets of the pits; and; (c) promoting the growth of nuclei toward the center of the pits where they coalesce with twinning and grow afterwards together as composite nanocolumns. Multi-quantum-well, core-shell nanocolumn heterostructures can be grown on the sidewalls of the nanocolumns. Furthermore, a continuous semiconductor epitaxial layer can be formed through the overgrowth of the nanocolumns to facilitate fabrication of high-quality planar device structures or for light emitting structures.

Claims (25)

1. A method for growing a composite nanocolumn comprising:

forming a three-faceted tetrahedron-shaped pit below a surface of a sapphire substrate wherein each facet comprises an exposed surface of a respective r-plane of the sapphire substrate;

initiating an a-plane GaN sub-nanocolumn nucleation on each facet;

promoting a growth of an a-plane GaN sub-nanocolumn on each facet toward a center of the three-facet tetrahedron-shaped pit whereby the a-plane GaN sub-nanocolumns coalesce to form an a-plane composite nanocolumn.

2. The method according to claim 1 , wherein the three-faceted tetrahedron-shaped pit is formed by wet chemical etching in a H 3 PO 4 based solution.

3. The method according to claim 2 , wherein the a-plane GaN sub-nanocolumns and a-plane composite nanocolumn have a non-polar a-plane orientation.

4. The method according to claim 1 , wherein a size of the three-faceted tetrahedron-shaped pit in a lateral dimension is sub-micron.

5. The method according to claim 1 , wherein a size of the three-faceted tetrahedron-shaped pit in a lateral dimension is in a range of 10 nanometers to 50 microns.

6. The method according to claim 1 , further comprised of a plurality of three-faceted tetrahedron-shaped pits and wherein the three-faceted tetrahedron-shaped pits are formed using a mask on the surface of the sapphire substrate to create a two-dimensional lattice pattern of three-faceted tetrahedron-shaped pits on the surface of the sapphire substrate.

7. The method according to claim 6 , wherein the a-plane GaN sub-nanocolumns and a-plane composite nanocolumn have a non-polar a-plane orientation.

8. The method according to claim 6 , wherein the a-plane sub-nanocolumns and a-plane composite nanocolumn are grown by hydride vapor phase epitaxy techniques.

9. The method according to claim 1 , wherein the a-plane composite nanocolumn comprises a Group III-nitride semiconductor material.

10. The method according to claim 1 , wherein the sapphire substrate is a c-plane sapphire substrate.

11. The method according to claim 1 , wherein the sapphire substrate is a c-plane sapphire substrate and a facet of the faceted pyramidal pit is parallel to an r-plane of the c-plane sapphire substrate.

12. The method according to claim 1 , wherein the pit is a three-faceted tetrahedron-shaped pit and the three-faceted tetrahedron-shaped pit is formed by etching the substrate in a gas mixture containing HCl.

13. The method according to claim 12 , wherein the substrate is a c-plane sapphire substrate and wherein a facet of the three-faceted tetrahedron-shaped pit is parallel to an r-plane of the c-plane sapphire substrate.

14. The method according to claim 1 , wherein the method further comprises growing a composite nanocolumn multilayer GaN and InGaN light emitting structure.

15. The method according to claim 1 , wherein the method further comprises growing a composite nanocolumn multilayer GaN and InGaN light emitting structure on the top of the composite nanocolumn.

16. The method according to claim 1 , wherein the method further comprises growing a composite nanocolumn multilayer GaN and InGaN light emitting structure on the sides of the a-plane composite nanocolumn.

17. The method according to claim 1 , wherein the method further comprises growing a composite nanocolumn multilayer GaN and AlGaN photodetector structure on the a-plane composite nanocolumn.

18. The method according to claim 1 , wherein the method further comprises growing a composite nanocolumn multilayer GaN and AlGaN photodetector structure on top of the a-plane composite nanocolumn.

19. The method according to claim 1 , wherein the method further comprises growing a composite nanocolumn multilayer GaN and AlGaN photodetector structure on sides of the a-plane composite nanocolumn.

20. The method according to claim 1 , wherein the method further comprises growing a composite nanocolumn field emission structure on the a-plane composite nanocolumn.

21. The method according to claim 1 , wherein the method further comprises growing a power device on the a-plane composite nanocolumn.

22. The method according to claim 1 further comprising growing composite nanocolumn multilayer GaN and InGaN light emitting structures on the a-plane composite nanocolumn wherein the light emitting structures emit different wavelengths based on crystallographic facets on which they are grown on the a-plane composite nanocolumn.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 16, 2017
From: VOLKOVA, ANNA; IVANTSOV, VLADIMIR; SYRKIN, ALEXANDER; HASKELL, BENJAMIN A.; EL-GHOROURY, HUSSEIN S.
To: OSTENDO TECHNOLOGIES, INC.
Reel/Frame 041281/0288 →
Continuity (2)
Provisional Application 62267117 · Dec 14, 2015
Related Publication 20170170363A1 · Jun 15, 2017