Online fuel cutpoint control application using color spectrum
The present disclosure describes a fractional distillation tower that uses color sensing technology that provides nearly real time cutpoint analysis of high value products. With this information, the cutpoints may be aggressively shifted to a financially advantageous product slate and stay aggressive throughout each day rather than wait for a once or twice daily report of what products have been made and their analyses with respect to specifications.
1. A system for distilling hydrocarbon products from a hydrocarbon stream based on boiling points of components within the hydrocarbon stream, where the system comprises:
a) a heating device to heat the hydrocarbon products to a predominantly vaporous stream of hydrocarbons;
b) a fractional distillation tower with a plurality of vertically spaced apart trays and drains for draining condensed liquid hydrocarbon fractions from at least two of the trays;
d) heat exchangers for altering the temperature of at least a portion of the liquid hydrocarbon fractions collected from the at least two drains;
e) a recycling line to feed at least a portion of the temperature altered hydrocarbon fractions back into in the fractional distillation tower as reflux to help maintain a temperature gradient within the fractional distillation device;
f) at least two light absorption monitors arranged to measure the light absorption in at least the two drained liquid hydrocarbon fractions and provide the measurement on a continual basis to operators of the system; and
f) controls for operators to alter the selectivity of the predominantly vaporous stream between at least two fractions based on the light absorption measurements of the two drained liquid hydrocarbon fractions.
2. The system according to claim 1 where the controls for altering the selectivity more particularly comprises at least one of: valving for altering the rate of recycling the reflux back into the fractional distillation device; valving for altering the temperature to which the reflux is cooled; valving for altering the temperature of which the predominantly vaporous stream of hydrocarbons are provided to the fractional distillation device; and valving for altering the rate at which the drained liquid hydrocarbon fractions are drained from the fractional distillation device.
3. The system according to claim 1 further including a gas chromatography device to measure and validate the actual specifications of the products made as monitored by the light absorption measurements.
4. The system according to claim 1 further including at least a third light absorption monitor arranged to measure the light absorption in at least one other drained liquid hydrocarbon fraction and provide that measurement on a continual basis to operators of the system.
5. The system according to claim 4 further including at least a fourth light absorption monitor arranged to measure the light absorption in at least one other drained liquid hydrocarbon fraction and provide that measurement on a continual basis to operators of the system.
6. The system according to claim 1 wherein at least one of the heat exchangers is arranged to cool at least one of the portions of the liquid hydrocarbon fractions.