IP Library Granted Patent US 11,404,205
Granted Patent B2
US 11,404,205 · App. 16/511,848 · Granted Aug 2, 2022

Magnetic coupling coil element and method of manufacturing the same

Inventors: Naoya Terauchi (Tokyo, JP); Takayuki Arai (Tokyo, JP); Natsuko Sato (Tokyo, JP); Atsuko Kasahara (Tokyo, JP)
Assignee: TAIYO YUDEN CO., LTD.
H01F38/14H01F27/2804H01F41/041H05K1/181H01F2027/2809H05K2201/1003
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Quick Facts
Patent No.
US 11,404,205
App. No.
16/511,848
Granted
Aug 2, 2022
Kind
B2
Abstract

A magnetic coupling coil element in one embodiment includes a magnetic base body that includes an intermediate magnetic layer, a first magnetic layer disposed over the intermediate magnetic layer, and a second magnetic layer disposed under the intermediate magnetic layer; a first coil conductor provided in the first magnetic layer; and a second coil conductor provided in the second magnetic layer. The intermediate magnetic layer has a saturation magnetic flux density lower than saturation magnetic flux densities of the first magnetic layer and the second magnetic layer in a first region that overlaps with the first coil conductor and the second coil conductor in plan view.

Claims (15)

1. A magnetic coupling coil element, comprising:

a magnetic base body including an intermediate magnetic layer, a first magnetic layer disposed over the intermediate magnetic layer, and a second magnetic layer disposed under the intermediate magnetic layer;

a first coil conductor provided in the first magnetic layer; and

a second coil conductor provided in the second magnetic layer,

wherein the intermediate magnetic layer has a saturation magnetic flux density lower than saturation magnetic flux densities of the first magnetic layer and the second magnetic layer in a first region that overlaps with the first coil conductor and the second coil conductor in plan view.

2. The magnetic coupling coil element of claim 1 , wherein the intermediate magnetic layer has a lower iron content in the first region than the first magnetic layer and the second magnetic layer.

3. The magnetic coupling coil element of claim 1 , wherein the intermediate magnetic layer has a saturation magnetic flux density lower than saturation magnetic flux densities of the first magnetic layer and the second magnetic layer also in a second region different from the first region.

4. The magnetic coupling coil element of claim 3 , wherein the intermediate magnetic layer has a lower iron content in the second region than the first magnetic layer and the second magnetic layer.

5. The magnetic coupling coil element of claim 1 further comprising:

a first cover layer disposed over the first magnetic layer and a second cover layer disposed under the second magnetic layer,

wherein the intermediate magnetic layer has a saturation magnetic flux density lower than saturation magnetic flux densities of the first cover layer and the second cover layer in the first region that overlaps with the first coil conductor and the second coil conductor in plan view.

6. A circuit board comprising the magnetic coupling coil element of claim 1 .

7. An electronic device comprising the circuit board of claim 6 .

8. A method of manufacturing the magnetic coupling coil element of claim 1 .

9. The method of claim 8 , wherein the first magnetic layer and the second magnetic layer are both formed by a lamination process.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 15, 2019
From: TERAUCHI, NAOYA; ARAI, TAKAYUKI; SATO, NATSUKO; KASAHARA, ATSUKO
To: TAIYO YUDEN CO., LTD.
Reel/Frame 050719/0335 →
Priority Claims (1)
JP JP2018-136223 · Jul 19, 2018 · national
Continuity (1)
Related Publication 20200027653A1 · Jan 23, 2020