IP Library Granted Patent US 11,420,189
Granted Patent B2
US 11,420,189 · App. 16/623,928 · Granted Aug 23, 2022

Exhaust gas purification catalyst

Inventors: Kazunari Sawada (Kakegawa, JP); Ryota Onoe (Kakegawa, JP); Tetsuhiro Hirao (Kakegawa, JP)
Assignee: CATALER CORPORATION
B01J23/63B01D53/944B01J35/0006B01J35/04F01N3/0222F01N3/035F01N3/101F01N3/2803B01D2255/1023B01D2255/1025B01D2255/9035F01N2370/02F01N2510/0682
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Quick Facts
Patent No.
US 11,420,189
App. No.
16/623,928
Granted
Aug 23, 2022
Kind
B2
Abstract

An exhaust gas purification catalyst having a substrate having a wall flow structure, and a catalyst layer. The catalyst layer has: an A section provided in the interior of the partition wall, along an extension direction X of the partition wall, from an exhaust gas inflow end section; a C section provided in the interior of the partition wall, along the extension direction X of the partition wall, from an exhaust gas outflow end section; and a B section disposed between the A section and the C section in the extension direction X of the partition wall, and provided over the surface of the partition wall on the side in contact with the inlet cell, the interior of the partition wall, and the surface of the partition wall on the side in contact with the outlet cell.

Claims (28)

1. An exhaust gas purification catalyst which is disposed in an exhaust passage of an internal combustion engine and which purifies exhaust gas emitted by the internal combustion engine, the exhaust gas purification catalyst comprising:

a substrate having a wall-flow structure including an inlet cell in which an exhaust gas inflow end section opens, an outlet cell in which an exhaust gas outflow end section opens, and a porous partition wall that separates the inlet cell from the outlet cell; and

a catalyst layer provided in the substrate, and which contains a noble metal catalyst,

wherein the catalyst layer includes:

an A section provided in the interior of the partition wall along the extension direction of the partition wall from the exhaust gas inflow end section;

a C section provided in the interior of the partition wall along the extension direction of the partition wall from the exhaust gas outflow end section; and

a B section disposed between the A section and the C section in the extension direction of the partition wall, the B section being provided over the surface of the partition wall on the side in contact with the inlet cell, the interior of the partition wall, and the surface of the partition wall on the side in contact with the outlet cell.

2. The exhaust gas purification catalyst according to claim 1 , wherein relative to the total length of the partition wall in the extension direction as 100%,

the B section is disposed over a length of 15% to 51% of the total length of the partition wall.

3. The exhaust gas purification catalyst according to claim 1 , wherein

relative to the total length of the partition wall in the extension direction as 100%,

the A section is disposed over a length of 10% to 40% of the total length of the partition wall.

4. The exhaust gas purification catalyst according to claim 1 , wherein

a coating amount on the B section per L of volume of the substrate is 145 g/L or more.

5. The exhaust gas purification catalyst according to claim 1 , wherein

the coating amount on the C section per L of volume of the substrate is larger than the coating amount on the A section per L of volume of the substrate.

6. The exhaust gas purification catalyst according to claim 1 , wherein

the coating amount on the C section per L of volume of the substrate is smaller than the coating amount on the A section per L of volume of the substrate.

7. The exhaust gas purification catalyst according to claim 1 , wherein

the A section contains rhodium.

8. The exhaust gas purification catalyst according to claim 1 , wherein

the B section contains rhodium, on the surface of the partition wall on the side in contact with the inlet cell.

9. The exhaust gas purification catalyst according to claim 1 , wherein

the C section contains rhodium.

10. The exhaust gas purification catalyst according to claim 1 , wherein

the A section contains palladium.

11. The exhaust gas purification catalyst according to claim 1 , wherein

the internal combustion engine is a gasoline engine.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 18, 2019
From: SAWADA, KAZUNARI; ONOE, RYOTA; HIRAO, TETSUHIRO
To: CATALER CORPORATION
Reel/Frame 051318/0287 →
Priority Claims (1)
JP JP2017-135688 · Jul 11, 2017 · national
Continuity (1)
Related Publication 20200129963A1 · Apr 30, 2020
Cited By (3)
US 12,201,965 US 12,303,877 US 12,465,908