IP Library Granted Patent US 11,427,697
Granted Patent B2
US 11,427,697 · App. 16/633,754 · Granted Aug 30, 2022

Use of sterols from animal waste as an additive in asphalt binder

Inventors: Gerald H. Reinke (La Crosse, WI); Gaylon L. Baumgardner (Arkadelphia, AR); Andrew Hanz (La Crosse, WI)
Assignees: A.L.M. Holding Company; Ergon Asphalt & Emulsions, Inc.
C08K5/05C08L95/005E01C7/22C04B26/26C08L2555/20C08L2555/60
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Quick Facts
Patent No.
US 11,427,697
App. No.
16/633,754
Granted
Aug 30, 2022
Kind
B2
Abstract

Disclosed are asphalt binder compositions that contain at least one sterol or stanol additive, or blends of sterols and stanol additives, wherein the sterol or stanol additive is derived from an animal waste or manure source such as swine manure. These sterol and stanol-based additives improve various rheological properties of the asphalt binder compositions showing reduced and/or mitigated aging characteristics.

Claims (20)

1. An asphalt binder composition comprising virgin asphalt binder, reclaimed asphalt binder material comprising reclaimed asphalt pavement, reclaimed asphalt shingles, or combinations of both and 0.5 to 15 wt. % of an anti-aging additive based on the virgin asphalt binder, wherein the anti-aging additive comprises at least one animal waste-derived sterol or stanol additive.

2. The asphalt binder composition of claim 1 , wherein the anti-aging additive is 1 to 10 wt. %, or 1 to 3 wt. % of the virgin asphalt binder.

3. The asphalt binder composition of claim 1 , wherein the anti-aging additive comprises a blend of animal waste-derived sterols.

4. The asphalt binder composition of claim 1 , wherein the animal waste-derived sterol comprises a sterol derived from manure.

5. The asphalt binder composition of claim 4 , wherein the manure is swine manure.

6. The asphalt binder composition of claim 1 , wherein the animal waste-derived sterol comprises a stanol.

7. The asphalt binder composition of claim 1 , wherein the anti-aging additive comprises a blend of at least one animal waste-derived sterol and at least one plant-derived sterol.

8. The asphalt binder composition of claim 1 , wherein the anti-aging additive retards the aging rate of the asphalt binder composition compared to similarly aged asphalt binders that contain such asphalt binders but do not include the anti-aging additive and wherein the asphalt binders are aged using a pressure aging vessel (PAV) according to ASTM D6521-13 for 20 hours or more to provide a PAV-aged asphalt binder.

9. The asphalt binder composition of claim 1 , wherein the asphalt binder composition provides a ΔTc that is less negative than −5.0° C.

10. A paved surface comprising the asphalt binder composition of claim 1 .

11. A method for slowing the aging of or restoring aged asphalt binder comprising adding an anti-aging additive comprising at least one animal waste-derived sterol to an asphalt binder composition, wherein the asphalt binder composition comprises a virgin asphalt binder, reclaimed asphalt binder material comprising reclaimed asphalt pavement, reclaimed asphalt shingles, or combinations of both.

12. The method of claim 11 , wherein the anti-aging additive is 1 to 10 wt. % of the virgin asphalt binder.

13. The method of claim 11 , wherein the anti-aging additive comprises a sterol derived from manure.

14. The method of claim 13 , wherein the anti-aging additive comprises a sterol derived from swine manure.

15. The method of claim 11 , wherein the sterol comprises stanol.

16. The method of claim 11 , wherein the anti-aging additive comprises a blend of at least one animal waste-derived sterol and at least one plant-derived sterol.

17. A method for retarding the aging of, or restoring, aged asphalt binder comprising adding at least one first sterol and at least one second sterol to an asphalt binder composition, wherein the asphalt binder composition comprises a virgin asphalt binder, aged asphalt binder, or combinations of both, and wherein the first and second sterols comprise a 10:90 to 90:10 weight ratio blend of first sterol to second sterol, and wherein at least one sterol is derived from manure.

18. The method of claim 17 , wherein the sterol or stanol additive comprises swine manure or distilled residue of the swine manure.

19. The method of claim 17 , wherein the asphalt binder composition provides a ΔTc that is less negative than −5.0° C.

20. A method for applying a road pavement using the asphalt binder composition of claim 11 , wherein the asphalt binder composition is prepared, mixed with aggregate, applied to a base surface, and compacted.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 24, 2020
From: REINKE, GERALD; BAUMGARDNER, GAYLON; HANZ, ANDREW
To: ALM HOLDING COMPANY; ERGON ASPHALT & EMULSIONS, INC.
Reel/Frame 051615/0525 →
Continuity (2)
Provisional Application 62537169 · Jul 26, 2017
Related Publication 20200207944A1 · Jul 2, 2020
Cited By (5)
US 50,456 US 12,234,189 US 12,304,377 US 12,692,395 US 12,703,796