IP Library Granted Patent US 11,430,705
Granted Patent B2
US 11,430,705 · App. 16/845,485 · Granted Aug 30, 2022

Display panel and method of manufacturing thereof

Inventors: Seungryong Han (Suwon-si, KR); Sangmoo Park (Suwon-si, KR); Hyunsun Kim (Suwon-si, KR)
Assignee: SAMSUNG ELECTRONICS CO., LTD.
H01L22/22G09G3/006G09G3/32H01L25/0753H01L25/167H01L27/156H01L33/62G09G2330/08G09G2330/10H01L33/0095
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Quick Facts
Patent No.
US 11,430,705
App. No.
16/845,485
Granted
Aug 30, 2022
Kind
B2
Abstract

A display panel and a method of manufacturing thereof are provided. The method of manufacturing a display panel includes forming a driving circuit on a substrate; forming an electrode, including a first area and a second area therewith, on the driving circuit; mounting a first micro Light Emitting Diode (LED), for forming a sub pixel, on the first area; forming an absorption layer on the second area, the absorption layer configured to absorb an external light; removing, based on the sub pixel being defective, the absorption layer; and mounting a second micro LED on the second area after removing the absorption layer.

Claims (23)

1. A method of manufacturing a display panel including a plurality of pixels, each pixel of the plurality of pixels including a plurality of sub pixels, the method comprising:

forming a driving circuit on a substrate;

forming a plurality of electrodes that correspond to the plurality of sub pixels of a pixel of the plurality of pixels, respectively, on the driving circuit, wherein each electrode of the plurality of electrodes includes a first area and a second area separated from the first area;

mounting a plurality of first micro Light Emitting Diodes (LEDs), for forming a respective sub pixels of the pixel, on the first area of each of the plurality of electrodes so that each of the plurality of first micro LEDs is separated from the second area of each of the plurality of electrodes;

forming an absorption layer on the second area of each of the plurality of electrodes, the absorption layer configured to absorb an external light;

identifying a defective sub pixel among the plurality of sub pixels of the pixel;

removing, based on the defective sub pixel being identified, a portion of the absorption layer corresponding to a region of the second area of one of the plurality of electrodes that corresponds to the defective sub pixel;

mounting, after removing the absorption layer, a second micro LED on the second area of an electrode of the plurality of electrodes that corresponds to the defective sub pixel;

removing a first micro LED from among the plurality of first micro LEDs that forms the defective sub pixel; and

forming the absorption layer on the first area exposed due to removal of the first micro LED of the defective sub pixel.

2. The method of claim 1 ,

wherein the second micro LED is configured to emit a light of a same color as light in which the first micro LED is configured to emit when the first micro LED is in a state to form a sub pixel without defect.

3. The method of claim 1 ,

wherein a size of the one of the plurality of electrodes is bigger than a size of the first micro LED, and

the first area and the second area of the one of the plurality of electrodes are electronically connected with each other.

4. The method of claim 1 ,

wherein the one of the plurality of electrodes includes a first electrode and a second electrode, and

the first electrode and the second electrode are both arranged across the first area and the second area.

5. The method of claim 4 ,

wherein the first electrode is a common electrode commonly connected with two of the plurality of first micro LEDs for forming the pixel, and

the second electrode is arranged adjacent to the first electrode.

6. The method of claim 4 ,

wherein the first electrode and the second electrode are arranged in parallel.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 10, 2020
From: HAN, SEUNGRYONG; PARK, SANGMOO; KIM, HYUNSUN
To: SAMSUNG ELECTRONICS CO., LTD.
Reel/Frame 052366/0732 →
Priority Claims (1)
KR 10-2019-0041948 · Apr 10, 2019 · national
Continuity (1)
Related Publication 20200328196A1 · Oct 15, 2020