IP Library Granted Patent US 11,447,402
Granted Patent B2
US 11,447,402 · App. 16/700,962 · Granted Sep 20, 2022

Process for production of synthesis gas using a coaxial feed system

Inventors: Dennis E. J. Johnson (Colorado Springs, CO); Grigori A. Abramov (Littleton, CO); Richard A. Kleinke (Commerce City, CO); Marcus A. Wiley (Highlands Ranch, CO)
Assignee: Thermo Technologies, LLC
C02F1/32C10B1/10C10J3/66C10K1/101C10J2300/0903C10J2300/093C10J2300/0916C10J2300/0943C10J2300/0946Y02E50/30Y02P20/145
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Quick Facts
Patent No.
US 11,447,402
App. No.
16/700,962
Granted
Sep 20, 2022
Kind
B2
Abstract

Methods and apparatus may permit the generation of consistent output synthesis gas from highly variable input feedstock solids carbonaceous materials. A stoichiometric objectivistic chemic environment may be established to stoichiometrically control carbon content in a solid carbonaceous materials gasifier system. Processing of carbonaceous materials may include dominative pyrolytic decomposition and multiple coil carbonaceous reformation. Dynamically adjustable process determinative parameters may be utilized to refine processing, including process utilization of negatively electrostatically enhanced water species, process utilization of flue gas, and adjustment of process flow rate characteristics. Recycling may be employed for internal reuse of process materials, including recycled negatively electrostatically enhanced water species, recycled flue gas, and recycled contaminants. Synthesis gas generation may involve predetermining a desired synthesis gas for output and creating high yields of such a predetermined desired synthesis gas.

Claims (30)

1. A method for select synthesis gas generation from solid carbonaceous materials comprising the steps of:

inputting a feedstock solids carbonaceous material to a coaxial feed system;

pneumatically propelling said feedstock solids carbonaceous material in the coaxial feed system by outer coaxially feeding a flue gas or synthesis gas and inner coaxially feeding the feedstock solids carbonaceous material such that the feedstock solids carbonaceous material is pneumatically and accretively propelled up an incline to increase its potential energy;

subjecting said feedstock solids carbonaceous material to a pressurized environment;

increasing a temperature within said pressurized environment to which said feedstock solids carbonaceous material is subjected;

processing said feedstock solids carbonaceous material in a gasifier system;

generating at least some components of a select product gas in response to said step of processing; and

outputting at least some select product gas from said gasifier system.

2. A method for select synthesis gas generation from solid carbonaceous materials as described in claim 1 wherein the step of processing said feedstock solids carbonaceous material in a gasifier system comprises the step of:

pyrolytically decomposing said feedstock solids carbonaceous material to create pyrolytically decomposed carbonaceous material; and

carbonaceously reforming said pyrolytically decomposed carbonaceous material.

3. A method for select synthesis gas generation from solid carbonaceous materials as described in claim 1 wherein the step of pneumatically propelling said feedstock solids carbonaceous material comprises the step of flue gas propelling said feedstock solids carbonaceous material for processing within said gasifier system.

4. A method for select synthesis gas generation from solid carbonaceous materials as described in claim 1 wherein the step of pneumatically propelling said feedstock solids carbonaceous material comprises the step of product synthesis gas propelling said feedstock solids carbonaceous material for processing within said gasifier system.

5. A method for select synthesis gas generation from solid carbonaceous materials as described in claim 1 wherein the step of inputting a feedstock solids carbonaceous material comprises the step of pre-heating said feedstock solids carbonaceous material prior to processing within said gasifier system.

6. A method for select synthesis gas generation from solid carbonaceous materials as described in claim 1 wherein said steps of coaxially feeding to input said feedstock solids carbonaceous material comprise the step of establishing opposite coaxial flows.

7. A method for select synthesis gas generation from solid carbonaceous materials comprising the steps of:

inputting a feedstock solids carbonaceous material to a coaxial feed system;

dispersively propelling said feedstock solids carbonaceous material in the coaxial feed system by outer coaxially feeding a flue gas or synthesis gas and inner coaxially feeding the feedstock solids carbonaceous material such that the feedstock solids carbonaceous material is dispersively and accretively propelled up an incline to increase its potential energy;

subjecting said feedstock solids carbonaceous material to a pressurized environment;

increasing a temperature within said pressurized environment to which said feedstock solids carbonaceous material is subjected;

processing said feedstock solids carbonaceous material in a gasifier system;

generating at least some components of a select product gas in response to said step of processing; and

outputting at least some select product gas from said gasifier system.

8. A method for select synthesis gas generation from solid carbonaceous materials as described in claim 7 wherein the step of processing said feedstock solids carbonaceous material in a gasifier system comprises the step of:

pyrolytically decomposing said feedstock solids carbonaceous material to create pyrolytically decomposed carbonaceous material; and

carbonaceously reforming said pyrolytically decomposed carbonaceous material.

9. A method for select synthesis gas generation from solid carbonaceous materials as described in claim 7 wherein the step of dispersively propelling said feedstock solids carbonaceous material for processing within said gasifier system comprises the step of flue gas propelling said feedstock solids carbonaceous material for processing within said gasifier system.

10. A method for select synthesis gas generation from solid carbonaceous materials as described in claim 7 wherein the step of dispersively propelling said feedstock solids carbonaceous material for processing within said gasifier system comprises the step of product synthesis gas propelling said feedstock solids carbonaceous material for processing within said gasifier system.

11. A method for select synthesis gas generation from solid carbonaceous materials as described in claim 7 wherein the step of inputting a feedstock solids carbonaceous material comprises the step of pre-heating said feedstock solids carbonaceous material prior to processing within said gasifier system.

12. A method for select synthesis gas generation from solid carbonaceous materials as described in claim 7 wherein said steps of coaxially feeding to input said feedstock solids carbonaceous material comprise the step of establishing opposite coaxial flows.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 23, 2019
From: JOHNSON, DENNIS E.J.; ABRAMOV, GRIGORI A.; KLEINKE, RICHARD A.; WILEY, MARCUS A.
To: THERMO TECHNOLOGIES, LLC
Reel/Frame 051358/0884 →
Continuity (7)
Continuation 13335683 · Dec 22, 2011
Continuation 13110784 · May 18, 2011
Continuation 12246395 · Oct 6, 2008
Continuation PCTUS2007066466 · Apr 11, 2007
Continuation 12296202
Provisional Application 60791401 · Apr 11, 2006
Related Publication 20200102230A1 · Apr 2, 2020
Cited By (9)
US 12,410,370 US 12,435,278 US 12,453,993 US 12,453,994 US 12,473,506 US 12,509,636 US 12,545,840 US 12,595,424 US 12,649,879