IP Library Granted Patent US 11,460,010
Granted Patent B1
US 11,460,010 · App. 17/216,951 · Granted Oct 4, 2022

SMC integrated bi-stable strips for remote actuation

Inventors: Ryohei Tsuruta (Ann Arbor, MI); Brian J. Pinkelman (Ann Arbor, MI); Umesh N. Gandhi (Farmington Hills, MI); Paul A. Gilmore (Ann Arbor, MI); Mark E. Smith (Fenton, MI); Eric D. Smith (Northville, MI); Shardul Singh Panwar (Ann Arbor, MI)
Assignee: Toyota Motor Engineering & Manufacturing North America, Inc.
F03G7/065
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Quick Facts
Patent No.
US 11,460,010
App. No.
17/216,951
Granted
Oct 4, 2022
Kind
B1
Abstract

A remote actuator includes one or more bi-stable strips with at least one shape memory composite (SMC) spring connected to each bi-stable strip. The SMC spring includes a thermoplastic and an electrical and/or thermal conductor for transforming the length of the SMC spring upon heating. The contraction of the SMC spring transforms the bi-stable strip from its coiled stable state to its elongated stable state. The displacement of the SMC spring can be amplified by a simple machine included in the remote actuator. The remote actuator can include a shape memory alloy (SMA) strip for transforming the bi-stable strip from its elongated stable state to it curved stable state upon heating. Heating can be by Joule heating or from an adjacent heat source.

Claims (28)

1. A remote actuator comprising:

at least one bi-stable strip with two passive shapes;

at least one shape memory composite (SMC) spring attached to both ends of each of the at least one bi-stable strip; and

a heat source configured for heating the SMC spring.

2. The remote actuator according to claim 1 , wherein the SMC spring comprises at least one twisted or coiled filament comprising a thermoplastic and a conductor, where the conductor is an electrical conductor and/or a thermal conductor.

3. The remote actuator according to claim 2 , wherein the thermoplastic comprises nylon 6,6, nylon 6, nylon 12, or ultra-high-molecular-weight polyethylene (UHMWPE).

4. The remote actuator according to claim 3 , wherein the conductor comprises a filler within a matrix comprising the thermoplastic.

5. The remote actuator according to claim 4 , wherein the filler is selected from a multiplicity of carbon nanotubes (CNTs), carbon fibers, graphene flakes, metal fibers, metal flakes, and any combination thereof.

6. The remote actuator according to claim 2 , wherein the conductor comprises a metal coating on the twisted or coiled filament.

7. The remote actuator according to claim 2 , wherein the conductor comprises a metal wire co-twisted or coiled with the twisted or coiled filament.

8. The remote actuator according to claim 2 , wherein the heat source is the electrical conductor for Joule heating.

9. The remote actuator according to claim 1 , further comprising a shape memory alloy (SMA) strip.

10. The remote actuator according to claim 9 , wherein the SMA strip is a nitinol strip.

11. The remote actuator according to claim 9 , wherein a length of the SMA strip is perpendicular to a long axis of the bi-stable strip, and a length the SMC spring is parallel to the long axis of the bi-stable strip.

12. The remote actuator according to claim 1 , further comprising at least one simple machine coupled to the SMC spring.

13. The remote actuator according to claim 12 , wherein the simple machine comprises at least one axle, dowel, lever, gear, wheel, or screw.

14. A method of remote actuation, comprising:

providing a remote actuator, comprising;

at least one bi-stable strip with two passive shapes; and

at least one shape memory composite (SMC) spring attached to both ends of each of the at least one bi-stable strip, wherein the SMC spring comprises at least one twisted or coiled filament comprising a thermoplastic and a conductor, where the conductor is an electrical conductor and/or a thermal conductor;

heating the SMC spring to contract the SMC spring; and

applying a contractive force from the SMC spring on the bi-stable strip in a curved stable state for elongating the bi-stable strip to an elongated stable state.

15. The method according to claim 14 , wherein heating comprises switching an electric switch for passing a current through the electrical conductor of the SMC spring.

16. The method according to claim 14 , wherein the remote actuator further comprises a shape memory alloy (SMA) strip.

17. The method according to claim 16 , further comprising:

activating the SMA strip by applying a current to the SMA strip to change to a memory shape; and

applying a force from the SMA strip to the bi-stable strip for contracting the bi-stable strip to a curved stable state.

18. The method according to claim 14 , wherein the remote actuator further comprises a simple machine coupled to the SMC spring, and the method comprises amplifying a displacement of the SMC spring by using the simple machine.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 10, 2022
From: TOYOTA MOTOR ENGINEERING & MANUFACTURING NORTH AMERICA, INC.
To: TOYOTA JIDOSHA KABUSHIKI KAISHA
Reel/Frame 061364/0767 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 2, 2021
From: TSURUTA, RYOHEI; PINKELMAN, BRIAN J.; GANDHI, UMESH N.; GILMORE, PAUL A.; SMITH, MARK E.; SMITH, ERIC D.; PANWAR, SHARDUL SINGH
To: TOYOTA MOTOR ENGINEERING & MANUFACTURING NORTH AMERICA, INC.
Reel/Frame 055804/0573 →
Cited By (7)
US 12,234,811 US 12,241,458 US 12,270,386 US 12,383,066 US 12,589,512 US 12,709,205 US 12,722,536