IP Library Granted Patent US 11,502,639
Granted Patent B2
US 11,502,639 · App. 16/423,899 · Granted Nov 15, 2022

Tubular fluidic actuator system and method

Inventors: Kyle Douglass Betts (San Francisco, CA); Saul Thomas Griffith (San Francisco, CA); Jeffrey Charles Lamb (San Francisco, CA); Peter Sturt Lynn (Alameda, CA); Leila Marcia Madrone (Sebastopol, CA); Matthew Ness Schneider (Sierra Madre, CA); Kevin Patrick Simon (Somerville, MA); Louis Basel (Berkeley, CA); Victoria Hammett Macomber (San Francisco, CA); Dan Goldwater (Amherst, MA)
Assignee: SUNFOLDING, INC.
H02S20/32F15B15/10F24S25/12F24S30/425F24S2030/11F24S2030/19
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Quick Facts
Patent No.
US 11,502,639
App. No.
16/423,899
Granted
Nov 15, 2022
Kind
B2
Abstract

An actuator comprising a bottom plate, a top-plate and one or more hub assembly extending between and rotatably coupling the bottom and top plates. The actuator also includes one or more bellows units disposed between the top plate and bottom plate, the one or more bellows units comprising a first and second inflatable bellows coupled by a web extending between the first and second bellows, the first and second bellows defining respective and separate first and second bellows cavities, with the first bellows of the bellows units disposed on a first side of the bottom plate, and the second bellows of the bellows units disposed on a second side of the bottom plate, opposing the first side, and between the top and bottom plates.

Claims (37)

1. A solar tracker comprising:

a plurality of photovoltaic cells disposed in a common plane and extending along a first length having a first axis, the plurality of photovoltaic cells coupled to rails that extend along a second axis that is parallel to the first axis;

a plurality of pneumatic actuators coupled to the rails and configured to collectively rotate the plurality of photovoltaic cells, the plurality of pneumatic actuators disposed along a common third axis that is parallel to the first and second axis, each of the plurality of pneumatic actuators comprising:

a V-shaped bottom plate having a ridge and a pair of arms disposed at an angle of 90°-60° relative to each other;

a planar top plate;

a first and second hub assembly extending between the bottom and top plates on opposing front sides of the actuator, the first and second hub assembly comprising a respective rotatable coupling that forms a rotatable coupling between the top plate and bottom plate; and

a plurality of stacked bellows units disposed between the top plate and bottom plate, the bellows units each comprising:

a first and second elongated and tubular inflatable bellows coupled by a web extending between the first and second bellows, the first and second bellows defining respective and separate first and second bellows cavities, the webs of the bellows units disposed at the ridge of the bottom plate with the first bellows of the bellows units disposed on a first side of the ridge between the top plate and bottom plate, and the second bellows of the bellows units disposed on a second side of the ridge, opposing the first side, and between the top and bottom plates.

2. The solar tracker of claim 1 , wherein the pneumatic actuators are configured to move the top plate relative to the bottom plate by inflation of the first and second bellows by introducing a fluid into one or both of the first and second bellows cavities.

3. The solar tracker of claim 2 , wherein the first bellows of the plurality of actuators are configured to be inflated as a first group and wherein the second bellows of the plurality of actuators are configured to be inflated as a second group separate from the first group.

4. The solar tracker of claim 1 , wherein each of the actuators is coupled to a respective post, with the posts disposed in the ground to couple the solar tracker to the ground.

5. The solar tracker of claim 1 , wherein each of the actuators are configured to assume a configuration wherein the given actuator has a central plane of symmetry that extends through the hub assemblies and the ridge of the bottom plate, with the first and second bellows on opposing sides of the plane of symmetry.

6. A pneumatic actuator comprising:

a V-shaped bottom plate that defines a ridge;

a planar top-plate;

a first and second hub assembly extending between the bottom and top plates on opposing sides of the actuator, the first and second hub assembly comprising a respective rotatable coupling that forms a rotatable coupling of the top plate and bottom plate; and

a plurality of stacked bellows units disposed between the top plate and bottom plate, the bellows units comprising a first and second elongated inflatable bellows coupled by a web extending between the first and second bellows, the first and second bellows defining respective and separate first and second bellows cavities, the webs of the bellows units disposed at the ridge of the bottom plate with the first bellows of the bellows units disposed on a first side of the ridge between the top plate and bottom plate, and the second bellows of the bellows units disposed on a second side of the ridge, opposing the first side, and between the top and bottom plates.

7. The pneumatic actuator of claim 6 , wherein the pneumatic actuator is configured to move the top plate relative to the bottom plate by inflation of the first and second bellows.

8. The pneumatic actuator of claim 6 , wherein the pneumatic actuator is configured to assume a configuration wherein the pneumatic actuator has a central plane of symmetry that extends through the hub assemblies, with the first and second bellows on opposing sides of the plane of symmetry.

9. An actuator comprising:

a bottom plate;

a top-plate;

one or more hub assembly extending between and rotatably coupling the bottom and top plates; and

one or more bellows units disposed between the top plate and bottom plate, the one or more bellows units comprising a first and second inflatable bellows coupled by a web extending between the first and second bellows, the first and second bellows defining respective and separate first and second bellows cavities, with the first bellows of the bellows units disposed on a first side of the bottom plate, and the second bellows of the bellows units disposed on a second side of the bottom plate, opposing the first side, and between the top and bottom plates.

10. The actuator of claim 9 , wherein the bottom plate comprises a ridge and wherein one or more webs of the one or more bellows units are disposed at the ridge of the bottom plate.

11. The actuator of claim 9 , wherein a first and second hub assembly extend between the bottom and top plates on opposing sides of the actuator.

12. The actuator of claim 9 , wherein the bottom plate is V-shaped with a pair of arms disposed at 90°-60° relative to each other.

13. The actuator of claim 9 , comprising a plurality of bellows units, and wherein the plurality of bellows units are stacked between the top plate and bottom plate.

14. The actuator of claim 13 , wherein the plurality of bellows units are stacked over a ridge of the bottom plate.

15. The actuator of claim 9 , wherein the actuator is configured to move the top plate relative to the bottom plate by inflation of the first and second bellows.

16. The actuator of claim 9 , wherein the actuator is configured to assume a configuration wherein the actuator has a central plane of symmetry that extends through the one or more hub assemblies, with the first and second bellows on opposing sides of the plane of symmetry.

17. The actuator of claim 9 , wherein the first and second bellows are elongated and tubular and have a length between opposing sides of the actuator that is larger than a width of the bellows between top and bottom plates.

18. The actuator of claim 9 , wherein the one or more hub assemblies extending between and rotatably coupling the bottom and top plates comprise a shoulder bolt that forms a rotatable coupling between the top and bottom plates.

19. The actuator of claim 9 , wherein the bottom plate comprises a pair of foldable arms, with the pair of foldable arms configured to assume a first V-shaped configuration and configured to assume a second generally flat configuration.

20. A solar tracker comprising:

a plurality of photovoltaic cells disposed in a common plane and extending along a first length having a first axis, the plurality of photovoltaic cells coupled to rails that extend along a second axis that is parallel to the first axis; and

a plurality of pneumatic actuators coupled to the rails and configured to collectively rotate the plurality of photovoltaic cells, the plurality of pneumatic actuators disposed along a common third axis that is parallel to the first and second axis, each of the plurality of pneumatic actuators comprising the actuator of claim 9 .

Assignments (2)
SECURITY INTEREST Recorded Jun 5, 2020
From: SUNFOLDING, INC.
To: SILICON VALLEY BANK
Reel/Frame 052859/0033 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 11, 2019
From: BETTS, KYLE DOUGLASS; GRIFFITH, SAUL THOMAS; LAMB, JEFFREY CHARLES; LYNN, PETER STURT; MADRONE, LEILA MARCIA; SCHNEIDER, MATTHEW NESS; SIMON, KEVIN PATRICK; BASEL, LOUIS; MACOMBER, VICTORIA HAMMETT; GOLDWATER, DAN
To: SUNFOLDING, INC.
Reel/Frame 050346/0456 →
Continuity (3)
Provisional Application 62845118 · May 8, 2019
Provisional Application 62677560 · May 29, 2018
Related Publication 20190372512A1 · Dec 5, 2019