IP Library Granted Patent US 11,511,523
Granted Patent B2
US 11,511,523 · App. 16/952,910 · Granted Nov 29, 2022

Durable glass for vehicle

Inventors: Rosemary Mottsmith (Los Angeles, CA); Michael Pilliod (San Francisco, CA); William S. Sweney (Oakland, CA); Dante Lamastra (San Francisco, CA); Christos Gougoussis (Fremont, CA)
Assignee: Tesla, Inc.
B32B17/10137B32B7/12B32B17/10036B32B17/10899B32B27/08B32B27/30B32B2250/03B32B2250/04B32B2250/05B32B2250/40B32B2307/102B32B2307/4026B32B2307/416B32B2307/558B32B2307/72B32B2315/08B32B2371/00B32B2605/006
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Quick Facts
Patent No.
US 11,511,523
App. No.
16/952,910
Granted
Nov 29, 2022
Kind
B2
Abstract

A multilayer glass stack for a vehicle windshield with improved durability is described. The multilayer glass stack includes an external-facing glass layer, an internal-facing glass layer, and an adhesive interlayer positioned between the external-facing and internal-facing glass layers. The external-facing glass layer may include borosilicate and/or does not include soda lime glass. Methods of manufacturing the multilayer glass stack are also described.

Claims (33)

1. A multilayer glass stack for a vehicle windshield, comprising:

an external-facing glass layer comprising borosilicate;

an internal-facing glass layer;

an adhesive interlayer positioned between the external-facing and internal-facing glass layers, wherein the adhesive interlayer comprises an adhesive, wherein the multilayer glass stack is a vehicle windshield and is shaped to fit into a vehicle windshield frame; and

a viewing area comprising an optical distortion of less than about 250 millidiopters;

wherein the multilayer glass stack has at most a 10% chance of failure with an impact of 2 J.

2. The multilayer glass stack of claim 1 , wherein the multilayer glass stack has an area density of about 7.5 kg/m 2 to about 10 kg/m 2 .

3. The multilayer glass stack of claim 1 , wherein the multilayer glass stack has at most a 10% chance of failure with an impact of 3 J.

4. The multilayer glass stack of claim 1 , wherein the vehicle windshield is selected from the group consisting of a front windshield, a side windshield, a back windshield, a top windshield, and combinations thereof.

5. The multilayer glass stack of claim 1 , wherein the external-facing glass layer has at most a 10% chance of failure with an impact of 2 J.

6. The multilayer glass stack of claim 1 , wherein the external-facing glass layer has a thickness of about 2 mm to about 5 mm.

7. The multilayer glass stack of claim 1 , wherein the external-facing glass layer is an outermost layer of the multilayer glass stack.

8. The multilayer glass stack of claim 1 , wherein the external-facing glass layer is shatter resistant or shatterproof.

9. The multilayer glass stack of claim 1 , wherein the external-facing glass layer resistant to crack initiation and crack propagation.

10. The multilayer glass stack of claim 1 , wherein the external-facing glass layer does not comprise soda lime glass.

11. The multilayer glass stack of claim 1 , wherein the internal-facing glass layer comprises a material selected from the group consisting of aluminosilicate, tempered glass, and combinations thereof.

12. The multilayer glass stack of claim 1 , wherein the internal-facing glass layer has a thickness of about 0.5 mm to about 1.1 mm.

13. The multilayer glass stack of claim 1 , wherein the internal-facing glass layer is an outermost layer of the multilayer glass stack.

14. The multilayer glass stack of claim 1 , wherein a thickness ratio of the external-facing glass layer:internal-facing glass layer is greater than 1:1.

15. The multilayer glass stack of claim 14 , wherein the thickness ratio of the external-facing glass layer:internal-facing glass layer is greater than 1:1 to about 10:1.

16. The multilayer glass stack of claim 1 , wherein the adhesive interlayer has energy absorptive properties.

17. The multilayer glass stack of claim 1 , wherein the adhesive interlayer has a glass transition temperature of about 6° C. to about 10° C.

18. The multilayer glass stack of claim 1 , wherein the adhesive interlayer comprises multiple layers.

19. The multilayer glass stack of claim 1 , wherein the adhesive comprises a polyvinyl ether (PVE).

20. The multilayer glass stack of claim 1 , further comprising at least one additional layer, wherein the at least one additional layer is selected from the group consisting of a light absorbing layer, a light reflecting layer, an acoustic dampening layer, and combinations thereof.

21. The multilayer glass stack of claim 20 , wherein the at least one additional layer comprises a light absorbing layer, and the light absorbing layer comprises a tint material.

22. The multilayer glass stack of claim 1 , further comprising an element selected from the group consisting of a camera, a sensor, a heating element, a waveguide, an incoupling optical element, an outcoupling optical element, a light injection device, and combinations thereof.

23. The multilayer glass stack of claim 1 , wherein the vehicle windshield has a curvilinear shape.

24. The multilayer glass stack of claim 1 , wherein the vehicle windshield is configured to break into pieces which comply with a governmental safety guideline.

25. A vehicle comprising a vehicle frame and the multilayer glass stack of claim 1 .

26. The vehicle of claim 25 , wherein the vehicle further comprises an electric motor.

27. The vehicle of claim 25 , wherein the vehicle further comprises a camera positioned facing the internal-facing glass layer of the multilayer glass stack.

28. The vehicle of claim 27 , wherein the camera is positioned to view through the viewing area.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 8, 2021
From: MOTTSMITH, ROSEMARY; PILLIOD, MICHAEL; SWENEY, WILLIAM S.; LAMASTRA, DANTE; GOUGOUSSIS, CHRISTOS
To: TESLA, INC.
Reel/Frame 054865/0195 →
Continuity (2)
Provisional Application 62938776 · Nov 21, 2019
Related Publication 20210154980A1 · May 27, 2021
Cited By (1)
US 12,343,960