IP Library Granted Patent US 11,539,082
Granted Patent B2
US 11,539,082 · App. 16/701,828 · Granted Dec 27, 2022

Secondary battery

Inventor: Yoshitaka Matsumasa (Hyogo, JP)
Assignee: SANYO Electric Co., Ltd.
H01M10/0587H01M4/134H01M4/662H01M2004/021H01M2004/027H01M2004/028
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Quick Facts
Patent No.
US 11,539,082
App. No.
16/701,828
Granted
Dec 27, 2022
Kind
B2
Abstract

A negative-electrode core laminate of a portion of a negative-electrode core on which no negative-electrode active material layer is formed is bonded to a negative-electrode current collector by ultrasonic bonding. A core recess is formed in a bonding region of the negative-electrode core laminate bonded to the negative-electrode current collector by ultrasonic bonding, a region of the negative-electrode core laminate in which the core recess is formed includes a solid-state bonding layer and a central layer, the solid-state bonding layer being formed by solid-state bonding between layers of the negative-electrode core, the central layer being disposed between the solid-state bonding layers formed on both faces of the negative-electrode core. The average grain size of metal crystal grains constituting the solid-state bonding layer is smaller than the average grain size of metal crystal grains constituting the central layer.

Claims (21)

1. A secondary battery comprising:

an electrode assembly including a first electrode sheet and a second electrode sheet, the first electrode sheet and the second electrode sheet having different polarities; and

a first electrode current collector electrically connected to the first electrode sheet,

wherein the first electrode sheet includes a first electrode core and a first electrode active material layer on the first electrode core,

the first electrode core is made of copper or a copper alloy,

the first electrode current collector is made of copper or a copper alloy,

the electrode assembly includes a first electrode core laminate of the first electrode core,

the first electrode core laminate is bonded to the first electrode current collector by ultrasonic bonding,

a core recess is formed in a bonding region of the first electrode core laminate bonded to the first electrode current collector by ultrasonic bonding,

a region of the first electrode core laminate in which the core recess is formed includes a solid-state bonding layer and a central layer, the solid-state bonding layer being formed by solid-state bonding of an interface between layers of the first electrode core, the central layer being disposed between the solid-state bonding layers formed on both faces of the first electrode core, and

metal crystal grains constituting the solid-state bonding layer have a first average grain size smaller than a second average grain size of metal crystal grains constituting the central layer.

2. The secondary battery according to claim 1 , wherein the first average grain size is 75% or less of the second average grain size.

3. The secondary battery according to claim 1 , wherein the second average grain size is equal to or smaller than a third average grain size of metal crystal grains constituting the first electrode core outside the bonding region of the first electrode core laminate.

4. The secondary battery according to claim 3 , wherein the second average grain size is 95% or less of the third average grain size.

5. The secondary battery according to claim 1 , wherein a thickness of the central layer is 80% or more and 90% or less of a thickness of the first electrode core outside the bonding region of the first electrode core laminate.

6. The secondary battery according to claim 1 , wherein layers of the first electrode core laminated in the bonding region of the first electrode core laminate are bonded together while a { 111 } plane of a crystal structure formed by alignment of metal crystal grains constituting each layer of the first electrode core faces each other.

7. The secondary battery according to claim 1 , wherein

the first electrode sheet is long,

the second electrode sheet is long,

the electrode assembly is a flat wound electrode assembly formed by winding the first electrode sheet and the second electrode sheet with a long separator interposed therebetween, and

the first electrode core laminate formed of an exposed portion of the first electrode core wound is disposed at one end of the wound electrode assembly.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 19, 2020
From: MATSUMASA, YOSHITAKA
To: SANYO ELECTRIC CO., LTD.
Reel/Frame 051865/0198 →
Priority Claims (1)
JP JP2018-245220 · Dec 27, 2018 · national
Continuity (1)
Related Publication 20200212501A1 · Jul 2, 2020