IP Library Granted Patent US 11,554,357
Granted Patent B2
US 11,554,357 · App. 17/826,967 · Granted Jan 17, 2023

Methods of treating metal carbonate salts

Inventor: Christopher Lee Martin (Grand Forks, ND)
Assignee: Energy and Environmental Research Center Foundation
B01J20/043B01J20/3433B01J20/3475C01B7/035C01F11/02C01F11/181C01F11/28C02F5/06
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Quick Facts
Patent No.
US 11,554,357
App. No.
17/826,967
Granted
Jan 17, 2023
Kind
B2
Abstract

A method of treating a metal carbonate salt includes hydrolyzing a metal halide salt to form a hydrohalic acid and a hydroxide salt of the metal in the metal halide salt. The metal includes an alkaline earth metal or an alkali metal. The method includes reacting the hydrohalic acid with the metal carbonate salt, wherein the metal carbonate salt is a carbonate salt of the alkaline earth metal or alkali metal, to form CO 2 and the metal halide salt. At least some of the metal halide salt formed from the reacting of the hydrohalic acid with the metal carbonate salt is recycled as at least some of the metal halide salt in the hydrolyzing of the metal halide salt to form the hydrohalic acid and the hydroxide salt.

Claims (32)

1. A method of treating a metal carbonate salt, the method comprising:

hydrolyzing a metal halide salt to form a hydrohalic acid and a hydroxide salt of the metal in the metal halide salt, the metal comprising an alkaline earth metal or an alkali metal; and

reacting the hydrohalic acid with the metal carbonate salt, wherein the metal carbonate salt is a carbonate salt of the alkaline earth metal or alkali metal, to form CO 2 and the metal halide salt, wherein at least some of the metal halide salt formed from the reacting of the hydrohalic acid with the metal carbonate salt is recycled as at least some of the metal halide salt in the hydrolyzing of the metal halide salt to form the hydrohalic acid and the hydroxide salt.

2. The method of claim 1 , wherein:

the metal carbonate salt is CaCO 3 ,

the metal halide salt is CaCl 2 ,

the hydrohalic acid is HCl, and

the hydroxide salt is Ca(OH) 2 .

3. The method of claim 2 , wherein the CaCO 3 is produced from a CO 2 -capture sorbent, is a CaCO 3 precipitate formed from water softening, is natural limestone, or a combination thereof.

4. The method of claim 1 , wherein the hydrolyzing of the metal halide salt is performed at a pressure of 0.1 MPa to 9 MPa.

5. The method of claim 1 , wherein the hydrolyzing of the metal halide salt is performed at a temperature of 300° C. to 500° C.

6. The method of claim 1 , wherein the reacting of the hydrohalic acid with the metal carbonate salt is performed at a pressure of 0.1 MPa to 9 MPa.

7. The method of claim 1 , wherein the reacting of the hydrohalic acid with the metal carbonate salt is performed at a temperature of room temperature to 500° C.

8. The method of claim 1 , wherein the metal halide salt formed from the reacting of the hydrohalic acid with the metal carbonate salt is 80 wt % to 100 wt % of the metal halide salt used in the hydrolyzing of the metal halide salt to form the hydrohalic acid and the hydroxide salt.

9. The method of claim 1 , wherein the hydrolyzing of the metal halide salt and the reacting of the hydrohalic acid with the metal carbonate salt is performed together in a pressurized reactor.

10. The method of claim 1 , further comprising reacting a used CO 2 -capture sorbent with the hydroxide salt to provide the metal carbonate salt that is a carbonate salt of the metal in the metal halide salt.

11. The method of claim 10 , wherein the used CO 2 -capture sorbent is Ca(HCO 3 ) 2 , Mg(HCO 3 ) 2 , K 2 CO 3 , Na 2 CO 3 , or a combination thereof.

12. The method of claim 10 , further comprising contacting a CO 2 -capture sorbent with CO 2 to form the used CO 2 -capture sorbent.

13. The method of claim 10 , wherein the reacting of the used CO 2 -capture sorbent with the hydroxide salt to form the metal carbonate salt also forms an unused CO 2 -capture sorbent, further comprising providing the unused CO 2 -capture sorbent for CO 2 capture.

14. The method of claim 10 , wherein at least some of the hydroxide salt of the metal formed in the hydrolysis of the metal halide salt to form the hydrohalic acid and the hydroxide salt is recycled as at least some of the hydroxide salt used in the reacting of the used CO 2 -capture sorbent with the hydroxide salt.

15. The method of claim 1 , further comprising reacting a bicarbonate salt, wherein the bicarbonate salt is NaHCO 3 , Mg(HCO 3 ) 2 , Ca(HCO 3 ) 2 , KHCO 3 , or a combination thereof, with the hydroxide salt to provide the metal carbonate salt.

16. The method of claim 15 , wherein the method is a method of softening water, wherein the bicarbonate salt is from a natural water source.

17. The method of claim 15 , wherein the bicarbonate salt is Ca(HCO 3 ) 2 .

18. The method of claim 15 , wherein at least some of the hydroxide salt of the metal formed in the hydrolysis of the metal halide salt to form the hydrohalic acid and the hydroxide salt is recycled as at least some of the hydroxide salt used in the reacting of the bicarbonate salt with the hydroxide salt.

19. A method of regenerating a used hydroxide-based CO 2 -capture sorbent, the method comprising:

hydrolyzing CaCl 2 to form HCl and Ca(OH) 2 ;

reacting the used hydroxide-based CO 2 -capture sorbent with the Ca(OH) 2 , to form CaCO 3 ; and

reacting the HCl with the CaCO 3 , to form CO 2 and CaCl 2 , wherein at least some of the CaCl 2 formed from the reacting of the HCl with the CaCO 3 is recycled as at least some of the CaCl 2 in the hydrolyzing of the CaCl 2 to form the HCl and the Ca(OH) 2 .

20. A method of softening water, the method comprising:

hydrolyzing CaCl 2 to form HCl and Ca(OH) 2 ;

reacting Ca(HCO 3 ) 2 from a water source with the Ca(OH) 2 , to form CaCO 3 ; and

reacting the HCl with the CaCO 3 , to form CO 2 and CaCl 2 , wherein at least some of the CaCl 2 formed from the reacting of the HCl with the CaCO 3 is recycled as at least some of the CaCl 2 in the hydrolyzing of the CaCl 2 to form the HCl and the Ca(OH) 2 .

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 1, 2022
From: MARTIN, CHRISTOPHER LEE
To: ENERGY AND ENVIRONMENTAL RESEARCH CENTER FOUNDATION
Reel/Frame 060071/0126 →
Continuity (3)
Continuation 17651520 · Feb 17, 2022
Provisional Application 63200390 · Mar 4, 2021
Related Publication 20220288557A1 · Sep 15, 2022