IP Library Granted Patent US 11,554,366
Granted Patent B2
US 11,554,366 · App. 16/821,866 · Granted Jan 17, 2023

Process for recovering and reusing depolymerization catalyst

Inventors: Fares Essaddam (Terrebonne, CA); Hatem Essaddam (Sainte-Thérèse, CA); Ramzi Zarrougui (Sainte-Thérèse, CA)
Assignee: 9449710 CANADA INC.
B01J31/40B01J20/284B01J20/3475B01J31/0202B01J38/52C07C27/26C08J11/24C07C31/30C07C69/82
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Quick Facts
Patent No.
US 11,554,366
App. No.
16/821,866
Granted
Jan 17, 2023
Kind
B2
Abstract

The present disclosure relates to the recovery of an alkoxide catalyst used in a process depolymerizing a polyester to form a diacid or diester and a diol. The present disclosure also relates to the recovery of an alkoxide catalyst used in a process depolymerizing polyethylene terephthalate to form dimethyl terephthalate and mono ethylene glycol.

Claims (28)

1. A process comprising:

(i) contacting an alkoxide containing mother liquor with an adsorbent, thereby adsorbing the alkoxide in the adsorbent; and

(ii) washing the adsorbent with a wash solvent comprising methanol, thereby eliminating at least a portion of ester salts, pigments, or dyes adsorbed in the adsorbent during the contacting the alkoxide containing mother liquor with the adsorbent from the adsorbent.

2. The process of claim 1 , wherein the alkoxide containing mother liquor is obtained from a process of depolymerizing polyethylene terephthalate (PET) to form a terephthalate and/or an isophthalate and mono ethylene glycol (MEG).

3. The process of claim 1 , wherein the alkoxide containing mother liquor further comprises a diol that is mono ethylene glycol (MEG).

4. The process of claim 1 , wherein the washing the adsorbent is performed 1 to 20 times or until at least about 30% of the alkoxide is adsorbed.

5. The process of claim 1 , wherein the adsorbent comprises silica gel, a silicate derivative, Al 2 O 3 , polymeric alumina, zeolites, activated carbon, polysulfones, polysulfates, polycarboxylates, or any combinations thereof.

6. The process of claim 5 , wherein the adsorbent comprises basic alumina, neutral alumina, or acidic alumina.

7. The process of claim 1 , wherein the washing the adsorbent is performed in counter current flow.

8. The process of claim 1 , wherein the alkoxide comprises sodium methoxide or sodium glycoxide.

9. A process comprising:

(i) contacting an alkoxide containing mother liquor with an adsorbent, thereby adsorbing the alkoxide in the adsorbent; and

(ii) washing the adsorbent with a desorption solvent comprising methanol to obtain a mixture comprising the alkoxide and the desorption solvent.

10. The process of claim 9 , wherein the washing the adsorbent with the desorption solvent is performed 1 to 20 times or until at least about 30% of the alkoxide is desorbed from the adsorbent.

11. The process of claim 9 , wherein the alkoxide in the desorption solvent is re-used in a process of depolymerizing polyethylene terephthalate (PET) to form a terephthalate and/or an isophthalate and mono ethylene glycol (MEG).

12. The process of claim 9 , wherein the alkoxide comprises sodium methoxide or sodium glycoxide.

13. The process of claim 9 , wherein the alkoxide containing mother liquor is obtained from a process of depolymerizing polyethylene terephthalate (PET) to form a terephthalate and/or an isophthalate and mono ethylene glycol (MEG).

14. The process of claim 9 , wherein the alkoxide in the mixture is re-used in a process of depolymerizing polyethylene terephthalate (PET) to form a terephthalate and/or an isophthalate and mono ethylene glycol (MEG).

15. A process comprising:

(i) contacting an alkoxide containing mother liquor with an adsorbent, thereby adsorbing the alkoxide in the adsorbent;

(ii) washing the adsorbent with a desorption solvent to obtain a mixture comprising the alkoxide and the desorption solvent; and

(iii) washing the adsorbent to regenerate the adsorbent.

16. The process of claim 15 , wherein the alkoxide comprises sodium methoxide or sodium glycoxide.

17. The process of claim 15 , wherein the alkoxide containing mother liquor is obtained from a process of depolymerizing polyethylene terephthalate (PET) to form a terephthalate and/or an isophthalate and mono ethylene glycol (MEG).

18. The process of claim 15 , wherein the alkoxide in the mixture is re-used in a process of depolymerizing polyethylene terephthalate (PET) to form a terephthalate and/or an isophthalate and mono ethylene glycol (MEG).

19. The process of claim 15 , wherein (iii) comprises washing the adsorbent with an acid.

20. The process of claim 19 , wherein the washing the adsorbent with the acid is performed 1 to 20 times.

21. The process of claim 19 , wherein the acid is acetic acid or formic acid.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 26, 2020
From: ESSADDAM, FARES; ESSADDAM, HATEM; ZARROUGUI, RAMZI
To: 9449710 CANADA INC.
Reel/Frame 052755/0123 →
Continuity (2)
Provisional Application 62821264 · Mar 20, 2019
Related Publication 20200298219A1 · Sep 24, 2020
Cited By (2)
US 12,415,179 US 12,415,901