IP Library Granted Patent US 11,609,042
Granted Patent B2
US 11,609,042 · App. 16/815,843 · Granted Mar 21, 2023

Multi-part lyophilization container and method of use

Inventors: Kestas P. Parakininkas (Englewood, CO); Eric T. Hansen (Thornton, CO); Kirk L. Weimer (Green Valley, AZ); Nathaniel T. Johnson (Highlands Ranch, CO); Dennis J. Hlavinka (Arvada, CO)
Assignee: Terumo BCT Biotechnologies, LLC
F26B5/06A01N1/0263A01N1/0284A01N1/0289A61J1/10A61M1/0277F26B21/14A01N1/0252A61J1/1468A61M2202/0415A61M2205/3389A61M2205/584B65D51/241F26B25/063F26B25/18
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Quick Facts
Patent No.
US 11,609,042
App. No.
16/815,843
Granted
Mar 21, 2023
Kind
B2
Abstract

Provided is a multi-part lyophilization container for lyophilizing a fluid, storing the lyophilizate, reconstituting the lyophilizate, and infusing the reconstituted lyophilizate into a patient, including a method of using same. The container includes a front surface, a back surface, a non-breathable section including a port region, a breathable section including a breathable membrane, and a peelable region including a peelable seal encompassing a boundary between the non-breathable section and the breathable section. The method includes inputting a fluid into a non-breathable section of the container, freezing the fluid, applying, in a lyophilization chamber, vacuum pressure, opening the peelable seal using a pressure differential, applying heat energy, sublimating the fluid and creating a temporary occlusion in a peelable region of the container.

Claims (35)

1. A multi-part lyophilization container, the container comprising:

a front surface;

a back surface;

a non-breathable section including a port region;

a breathable section including a breathable membrane; and

a peelable region including a peelable seal, the peelable region encompassing a boundary bridging the non-breathable section and the breathable section,

wherein the peelable seal is configured to open in response to a pressure differential created between an inside and an outside of the non-breathable section of the multi-part lyophilization container.

2. The multi-part lyophilization container of claim 1 , wherein the front surface and the back surface each comprise a portion of the breathable section including a breathable membrane.

3. The multi-part lyophilization container of claim 1 , wherein the peelable region comprises dissimilar materials.

4. The multi-part lyophilization container of claim 1 , wherein the peelable region comprises materials having dissimilar textures.

5. The multi-part lyophilization container of claim 1 , wherein at least one material of the peelable region comprises an additive.

6. The multi-part lyophilization container of claim 1 , wherein the peelable region comprises a visual indicator.

7. The multi-part lyophilization container of claim 1 , wherein the peelable region has a width of approximately 0.95 cm.

8. The multi-part lyophilization container of claim 1 , further comprising a Hold Open Device (HOD).

9. A method of lyophilizing a fluid in a multi-part container including a peelable seal, the method comprising:

inputting the fluid into a non-breathable section of the multi-part container;

freezing the fluid;

applying, in a lyophilization chamber, vacuum pressure;

opening the peelable seal using a pressure differential created between an inside and an outside of the non-breathable section of the multi-part container;

applying heat energy;

sublimating the fluid; and

creating a temporary occlusion in a peelable region of the multi-part container.

10. The method of claim 9 , further comprising inputting a gas into the non-breathable section of the multi-part container to create a vapor space above the inputted fluid.

11. The method of claim 9 , further comprising backfilling the lyophilization chamber to a partial atmospheric pressure.

12. The method of claim 9 , further comprising creating a permanent seal dividing a breathable section from the non-breathable section of the multi-part container.

13. The method of claim 12 , further comprising removing the breathable section of the multi-part container.

14. The method of claim 13 , further comprising removing a tear away tail from the breathable section of the multi-part container.

15. The method of claim 14 , further comprising attaching the tear away tail to the non-breathable section of the multi-part container.

16. The method of claim 9 , wherein the fluid is selected from among blood plasma, a cell suspension, a fluid containing cryoprecipitate and a fluid containing platelet lysate.

17. The method of claim 9 , wherein the multi-part container further includes a Hold Open Device (HOD).

18. A method of manufacturing a peelable seal in a multipart lyophilization container, the method comprising applying heating elements of a heat-sealing machine to opposing materials of the multi-part lyophilization container at a continuous temperature of approximately 64° C. for approximately 40 seconds.

19. The method of claim 18 , further comprising applying the heating elements to the opposing materials of the multi-part lyophilization container using a clamping force of approximately 50 Psi.

20. The method of claim 18 , wherein the opposing materials are dissimilar.

21. The method of claim 18 , wherein the opposing materials comprise dissimilar textures.

22. The method of claim 18 , wherein the peelable seal has a width of approximately 0.95 cm.

Continuity (4)
Provisional Application 62818214 · Mar 14, 2019
Provisional Application 62952752 · Dec 23, 2019
Provisional Application 62971072 · Feb 6, 2020
Related Publication 20200288703A1 · Sep 17, 2020
Cited By (1)
US 12,416,448