IP Library Granted Patent US 11,610,509
Granted Patent B2
US 11,610,509 · App. 17/140,773 · Granted Mar 21, 2023

Fabrication of micromodels for carbonate reservoirs

Inventor: Wei Wang (Quincy, MA)
Assignee: Saudi Arabian Oil Company
G09B23/10C01F5/24C01F11/18G09B23/40
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Quick Facts
Patent No.
US 11,610,509
App. No.
17/140,773
Granted
Mar 21, 2023
Kind
B2
Abstract

A carbonate microfluidic model with controllable nanoscale porosity and methods are described. The method for fabricating a carbonate nanofluidic micromodel with controllable nanoscale porosity for studying fluid behaviors in an underground oil-reservoir environment includes: disposing a plurality of polymer spheres into a transparent flow cell; initiating crystallization of the plurality of polymer spheres to form a template with an opal structure; filling the transparent flow cell with a calcium-based solution and a carbonate-based solution to form nanocrystals in voids of the opal structure; and removing the template formed by crystallization of the plurality of polymer spheres from the transparent flow cell leaving an inverse opal structure with a plurality of nanoscale pores and a carbonate surface. The model includes: a transparent flow cell including a first end defining an inlet and a second end defining an outlet; and an inverse opal structure of carbonate inside the transparent flow cell.

Claims (32)

1. A method for fabricating a carbonate nanofluidic structure with controllable nanosized porosity for studying fluid behaviors in an underground oil-reservoir environment, the method comprising:

synthesizing a plurality of polymer spheres;

purifying the plurality of polymer spheres in deionized water and redispersing the plurality of polymer spheres in a 1:1 ratio of a water-ethanol mixture;

disposing the plurality of polymer spheres into a transparent flow cell;

initiating crystallization of the plurality of polymer spheres to form a template with an opal structure;

filling the transparent flow cell with a calcium-based solution and a carbonate-based solution to form nanocrystals in voids of the opal structure;

growing an inverse opal structure of calcium carbonate or calcium-magnesium carbonate in opal structured template; and

removing the template formed by crystallization of the plurality of polymer spheres from the transparent flow cell leaving an inverse opal structure with a plurality of nanosized pores and a carbonate surface.

2. The method of claim 1 , wherein the transparent flow cell has a light path between 0.05 and 1 millimeter (mm) and a volume between 16 and 300 microliters (μL).

3. The method of claim 1 , wherein the plurality of polymer spheres has a size between 50 nanometers (nm) and 1000.

4. The method of claim 1 , further comprising crystallizing the plurality of polymer spheres inside the transparent flow cell by drying them at 60 Celsius (° C.) for 30 minutes.

5. The method of claim 1 , wherein the calcium-based solution further comprises magnesium.

6. The method of claim 5 , wherein forming the calcium-based solution comprises dissolving a solid CaCl 2 .2H 2 O solution in deionized water as a precursor for the formation of a calcite.

7. The method of claim 5 , wherein forming the calcium-based solution comprising magnesium comprises dissolving CaCl 2 .2H 2 O and MgCl 2 .6H 2 O solutions at 1:1 molar ratio in deionized water as a precursor for the formation of a dolomite.

8. The method of claim 5 , wherein forming CaCO 3 or CaMg(CO 3 ) 2 crystals into the transparent flow cell includes injecting 1M CO 3 2− into the transparent flow cell to react with the calcium or magnesium-based ions.

9. The method of claim 8 , wherein forming 1M CO 3 2− includes dissolving a Na 2 CO 3 or (NH 4 ) 2 CO 3 solution in deionized water.

10. The method of claim 8 , further comprising filling the voids of the transparent flow cell with the CaCO 3 or CaMg(CO 3 ) 2 solution by injecting the calcium or magnesium-based solution and the CO 3 2− solution into the transparent flow cell and drying at 150° C. for 2 hours.

11. The method of claim 1 , further comprising immersing the transparent flow cell into a toluene solution overnight and dissolving the plurality of polymer spheres.

12. The method of claim 11 , further comprising injecting the toluene, a chloroform, or an acetone solution into the transparent flow cell to wash the dissolved plurality of polymer spheres.

13. The method of claim 11 , further comprising forming the inverse opal structure with a plurality of nanosized pores by sintering the transparent flow cell at 280° C. for 2 hours.

14. A method for fabricating a carbonate nanofluidic structure with controllable nanosized porosity for studying fluid behaviors in an underground oil-reservoir environment, the method comprising:

disposing a plurality of polymer spheres into a transparent flow cell;

initiating crystallization of the plurality of polymer spheres to form a template with an opal structure;

filling the transparent flow cell with a calcium-based solution and a carbonate-based solution to form nanocrystals in voids of the opal structure;

growing an inverse opal structure of calcium carbonate or calcium-magnesium carbonate in opal structured template;

immersing the transparent flow cell into a toluene solution overnight and dissolving the plurality of polymer spheres; and

removing the template formed by crystallization of the plurality of polymer spheres from the transparent flow cell leaving an inverse opal structure with a plurality of nanosized pores and a carbonate surface.

15. The method of claim 14 , further comprising injecting the toluene, a chloroform, or an acetone solution into the transparent flow cell to wash the dissolved plurality of polymer spheres.

16. The method of claim 14 , further comprising forming the inverse opal structure with a plurality of nanosized pores by sintering the transparent flow cell at 280° C. for 2 hours.

17. The method of claim 14 , wherein the transparent flow cell has a light path between 0.05 and 1 millimeter (mm) and a volume between 16 and 300 microliters (μL).

18. The method of claim 14 , further comprising synthesizing the plurality of polymer spheres.

19. The method of claim 18 , further comprising purifying the plurality of polymer spheres in deionized water and redispersing the plurality of polymer spheres in a 1:1 ratio of a water-ethanol mixture.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 9, 2021
From: ARAMCO SERVICES COMPANY
To: SAUDI ARAMCO UPSTREAM TECHNOLOGY COMPANY
Reel/Frame 055534/0623 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 9, 2021
From: SAUDI ARAMCO UPSTREAM TECHNOLOGY COMPANY
To: SAUDI ARABIAN OIL COMPANY
Reel/Frame 055535/0226 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 6, 2021
From: WANG, WEI
To: ARAMCO SERVICES COMPANY
Reel/Frame 054830/0069 →
Continuity (1)
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