IP Library Granted Patent US 11,610,725
Granted Patent B2
US 11,610,725 · App. 16/527,931 · Granted Mar 21, 2023

Coil component

Inventors: Jae Hun Kim (Suwon-si, KR); Byeong Cheol Moon (Suwon-si, KR)
Assignee: SAMSUNG ELECTRO-MECHANICS CO., LTD.
H01F27/2823H01F27/02H01F27/266
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Quick Facts
Patent No.
US 11,610,725
App. No.
16/527,931
Granted
Mar 21, 2023
Kind
B2
Abstract

A coil component includes a mold portion having a first surface and the second surface opposing each other, a winding coil disposed in the second surface of the mold portion, a cover portion disposed on the mold portion and the winding coil, and accommodating grooves on the first surface of the mold portion to be spaced apart from each other, and in which both ends of the winding coil are disposed, the accommodating grooves extend from one side of the mold portion in a width direction, and a minimum distance from the accommodating grooves to the second surface of the mold portion increases or decreased in the width direction.

Claims (31)

1. A coil component, comprising: a mold portion having a first surface and a second surface opposing each other in a thickness direction;

a winding coil disposed on the second surface of the mold portion;

a cover portion disposed on the mold portion and the winding coil; and

accommodating grooves disposed on the first surface of the mold portion and spaced apart from each other in a longitudinal direction of the coil component perpendicular to the thickness direction, both ends of the winding coil being disposed in the accommodating grooves, respectively,

wherein an accommodating groove of the accommodating grooves extends from one side of the mold portion in a width direction perpendicular to the thickness and longitudinal directions, and

the accommodating groove includes inclined surfaces, angled with respect to the width direction, extending from one end to the other end of the accommodating groove, such that a minimum distance from the accommodating groove to the second surface of the mold portion, in the thickness direction of the molded portion and the winding coil, increases in the width direction.

2. The coil component of claim 1 , wherein the minimum distance from the accommodating groove to the second surface of the mold portion decreases from a center portion of the accommodating grooves outwardly of the accommodating groove.

3. The coil component of claim 1 , wherein the minimum distance from the accommodating groove to the second surface of the mold portion is minimal in a center portion of the accommodating groove.

4. The coil component of claim 1 , wherein the minimum distance from the accommodating groove to the second surface of the mold portion increases from a center portion of the accommodating groove outwardly of the accommodating groove.

5. The coil component of claim 1 , wherein the minimum distance from the accommodating groove to the second surface of the mold portion increases or decreases in the longitudinal direction perpendicular to the width direction.

6. The coil component of claim 1 , wherein the molded portion includes a core around which the winding coil is wound,

the winding coil has an innermost turn adjacent to the core, at least one middle turn, and an outermost turn, and

a width and a thickness of the innermost turn are equal to a width and a thickness of the outermost turn, respectively.

7. The coil component of claim 1 , wherein each of both ends of the winding coil pass through the mold portion.

8. The coil component of claim 1 , wherein the winding coil includes at least two stacks of coil turns in a thickness direction of the molded portion in parallel to a direction connecting the first and second surfaces of the molded portion.

9. The coil component of claim 1 , wherein each of the first and second accommodation grooves is exposed to one side surface of the molded portion.

10. The coil component of claim 1 , further comprising:

first and second external electrodes disposed in the accommodating grooves to be respectively connected to the both ends of the winding coil,

wherein the first or second external electrode has a convex shape, and

a thickness of the first or second external electrode, immediately below a portion of the accommodating groove having a largest thickness in the thickness direction, is greater than a thickness of the first or second external electrode, immediately below a portion of the accommodating groove having a smallest thickness in the thickness direction.

11. The coil component of claim 1 , wherein the both end portions of the winding coil bend toward the first surface in a direction connecting the first and second surfaces of the molded portion, and penetrating through the accommodating grooves, respectively.

12. The coil component of claim 11 , wherein the both end portions of the winding coil further bend toward one side surface of the molded portion in the width direction, and extend onto the accommodating grooves in the width direction.

13. The coil component of claim 1 , wherein the minimum distance from the accommodating groove to the second surface of the mold portion is maximal in a center portion of the accommodating groove.

14. The coil component of claim 13 , further comprising:

first and second external electrodes disposed in the accommodating grooves to be respectively connected to the both ends of the winding coil,

wherein a concave portion is disposed in a region corresponding to the center portion of the accommodating groove, in each of the first and second external electrodes.

15. The coil component of claim 14 , further comprising an insulating layer surrounding a surface of the winding coil,

wherein the insulating layer is disposed on the surface of the winding coil, except for regions in which the first and second external electrodes are disposed.

16. The coil component of claim 14 , wherein each of the first and second external electrodes includes a first layer in contact with and connected to the both ends of the winding coil, and a second layer covering the first layer.

17. The coil component of claim 16 , wherein the first layer includes silver (Ag), and the second layer includes nickel (Ni) or tin (Sn).

18. The coil component of claim 16 , wherein the first layer includes a conductive resin layer.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 31, 2019
From: KIM, JAE HUN; MOON, BYEONG CHEOL
To: SAMSUNG ELECTRO-MECHANICS CO., LTD.
Reel/Frame 049921/0890 →
Priority Claims (1)
KR 10-2019-0029956 · Mar 15, 2019 · national
Continuity (1)
Related Publication 20200294709A1 · Sep 17, 2020