IP Library Granted Patent US 11,637,315
Granted Patent B2
US 11,637,315 · App. 17/734,591 · Granted Apr 25, 2023

Electrolyte material and methods of forming

Inventors: Vladimir Ouspenski (Saint-Pierre-lès-Nemours, FR); Gaurav Assat (Paris, FR)
Assignee: SAINT-GOBAIN CERAMICS & PLASTICS, INC.
H01M10/0562H01M10/052H01M2300/008
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Quick Facts
Patent No.
US 11,637,315
App. No.
17/734,591
Granted
Apr 25, 2023
Kind
B2
Abstract

A solid electrolyte material can include a halide-based material having a crystalline structure including a disorder. In an embodiment, the solid electrolyte material can include a crystalline structure include stacking faults. In another embodiment, the solid electrolyte material can include a crystalline phase including a crystalline structure represented by a space group of the hexagonal crystal system or a space group of a rhombohedral lattice system. In another embodiment, the solid electrolyte material can include a crystalline phase including a crystalline structure represented by a monoclinic space group and a unit cell containing a reduced number of halogen atoms.

Claims (34)

1. A solid electrolyte material, comprising:

M 3−z (Me k+ ) f X 3−z+k*f , wherein −3≤z<3; 2≤k≤6; 0≤f≤1; M comprises an alkali metal element; Me comprises a divalent metal element, a trivalent metal element, a tetravalent metal element, a pentavalent metal element, a hexavalent metal element, or any combination thereof; and X comprises a halogen;

a crystalline structure including stacking faults of at least 20% and an average diffraction crystallite size of at least 25 nm.

2. The solid electrolyte material of claim 1 , wherein the crystalline structure is represented by C2/m space group.

3. The solid electrolyte material of claim 1 , wherein the crystalline structure comprises at least 50% stacking faults.

4. The solid electrolyte material of claim 1 , wherein X-ray diffraction pattern measured with Cu K-alpha radiation includes an absence of a peak between 16° and 25° 2-theta.

5. The solid electrolyte material of claim 1 , wherein M comprises at least one of Li or Na.

6. The solid electrolyte material of claim 1 , wherein Me comprises a rare earth element, Zr, Sn, or any combination thereof.

7. The solid electrolyte material of claim 1 , wherein Me comprises Y.

8. The solid electrolyte material of claim 1 , wherein X comprises Cl, Br, or a combination thereof.

9. The solid electrolyte material of claim 1 , wherein the solid electrolyte material consists of Li, Y, Cl, and Br.

10. The solid electrolyte material of claim 1 , comprising a crystalline phase comprising a crystalline structure represented by P-3m1 or Pnma space group.

11. The solid electrolyte material of claim 1 , wherein the crystalline structure comprises at least 70% stacking fault.

12. A solid electrolyte material, comprising

M 3−z (Me k+ ) f X 3−z+k*f , wherein −3≤z<3; 2≤k≤6; 0≤f≤1; M comprises an alkali metal element; Me comprises a divalent metal element, a trivalent metal element, a tetravalent metal element, a pentavalent metal element, a hexavalent metal element, or any combination thereof; and X comprises a halogen;

a crystalline structure represented by a rhombohedral space group or a hexagonal space group and including an average diffraction crystallite size of at least 25 nm.

13. The solid electrolyte material of claim 12 , comprising a crystalline phase comprising a crystalline structure represented by R-3m space group.

14. The solid electrolyte material of claim 12 , comprising a crystalline phase comprising a crystalline structure represented by P6 3 /mcm or P6 3 /mmc space group.

15. The solid electrolyte material of claim 12 , wherein M comprises Li, Na, or a combination thereof, wherein Me comprises Y, Ce, Gd, Er, Zr, La, Yb, In, Mg, Zn, Sn or any combination thereof, and wherein X comprises at least one of Br and Cl.

16. The solid electrolyte material of claim 12 , wherein the crystalline structure comprises stacking faults of at least 90% and an average diffraction crystallite size of at least 30 nm and at most 500 nm.

17. The solid electrolyte material of claim 12 , wherein the crystalline structure comprises:

a layered atomic arrangement; and

at least one of the following:

atomically disordered vacancy and Me atoms;

disordered X1 and X2 atoms, wherein X1 and X2 represent two different halogen atoms;

disordered vacancy sites and M atoms;

disordered M and Me atoms;

disordered M, Me, and vacancy atoms; or

any combination thereof.

18. A solid electrolyte material, comprising:

M 3−z (Me k+ ) f X 3−z+k*f , wherein −3≤z<3; 2≤k≤6; 0≤f≤1; M comprises an alkali metal element; Me comprises a divalent metal element, a trivalent metal element, a tetravalent metal element, a pentavalent metal element, a hexavalent metal element, or any combination thereof; and X comprises a halogen;

a crystalline structure represented by a monoclinic space group having a unit cell containing between 3 and 5 halide atoms and including an average diffraction crystallite size of at least 25 nm.

19. The solid electrolyte material of claim 18 , comprising a crystalline phase comprising a crystalline structure represented by C2/m space group.

20. The solid electrolyte material of claim 18 , comprising a layered atomic arrangement; and wherein the average diffraction crystallite size is at least 35 nm.

Continuity (3)
Continuation 17444654 · Aug 6, 2021
Provisional Application 63062755 · Aug 7, 2020
Related Publication 20220263125A1 · Aug 18, 2022
Cited By (3)
US 12,614,752 US 12,683,157 US 12,683,159