IP Library › Granted Patent US 11,639,321
Granted Patent B1
US 11,639,321 · App. 17/900,351 · Granted May 2, 2023

Catalyst systems that include meta-alkoxy substituted n-aryl bis-diphosphinoamine ligands

Inventors: E A Jaseer (Dhahran, SA); Samir Barman (Dhahran, SA); Nestor Garcia Villalta (Dhahran, SA); Motaz Khawaji (Thuwal, SA); Wei Xu (Thuwal, SA); Fahad Almalki (Thuwal, SA)
Assignees: Saudi Arabian Oil Company; King Fahd University of Petroleum and Minerals
C07C2/34B01J31/143B01J31/1845C07C2531/14C07C2531/18
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Quick Facts
Patent No.
US 11,639,321
App. No.
17/900,351
Granted
May 2, 2023
Kind
B1
Abstract

Catalyst systems for tetramerizing ethylene to form 1-octene may include a catalyst which may include a chromium compound coordinated with a ligand and a co-catalyst which may include an organoaluminum compound. The ligand may have a chemical structure according to Chemical Structure (I), wherein R 5 is a (C 1 -C 15 ) alkyl group, a (C 3 -C 15 ) cyclohydrocarbyl group, a (C 3 -C 15 ) cycloheterohydrocarbyl group, or a (C 1 -C 15 ) aryl group, and R A , R B , R C , R D , R E , R F , R G , R H , R 1 , R 2 , R 3 , R 4 , R 6 , R 7 , R 8 , and R 9 are independently chosen from a hydrogen atom, a (C 1 -C 50 ) hydrocarbyl group, or a (C 1 -C 50 ) heterohydrocarbyl group.

Claims (27)

1. A catalyst system for tetramerizing ethylene to form 1-octene, the catalyst system comprising:

a catalyst comprising a chromium compound coordinated with a ligand; and

a co-catalyst comprising an organoaluminum compound,

wherein:

the ligand has the chemical structure:

wherein:

R 5 is a (C 1 -C 15 ) alkyl group, a (C 3 -C 15 ) cyclohydrocarbyl group, a (C 3 -C 15 ) cycloheterohydrocarbyl group, or a (C 6 -C 15 ) aryl group, and

R A , R B , R C , R D , R E , R F , R G , R H , R 1 , R 2 , R 3 , R 4 , R 6 , R 7 , R 8 , and R 9 are independently chosen from a hydrogen atom, a (C 1 -C 50 ) hydrocarbyl group, or a (C 1 -C 50 ) heterohydrocarbyl group.

2. The catalyst system of claim 1 , wherein R 5 is an unsubstituted (C 1 -C 15 ) alkyl group.

3. The catalyst system of claim 1 , wherein R 5 is a (C 1 -C 15 ) linear alkyl group.

4. The catalyst system of claim 1 , wherein R 5 is penta-methylene.

5. The catalyst system of claim 1 , wherein R A , R B , R C , R D , R E , R F , R G , and R H are independently chosen from a (C 6 -C 50 ) aryl group.

6. The catalyst system of claim 1 wherein:

R A , R B , R C , R D , R E , R F , R G , and R H are each a phenyl group, and

R 1 , R 2 , R 3 , R 4 , R 6 , R 7 , R 8 , and R 9 are each a hydrogen atom.

7. The catalyst system of claim 1 , wherein the chromium compound comprises one or more of an organic chromium salt, an inorganic chromium salt, a chromium coordination complex, and a chromium organometallic complex.

8. The catalyst system of claim 1 , wherein the chromium compound comprises one or more of chromium trichloride tris-tetrahydrofuran complex, chromium dichloride bis-tetrahydrofuran complex, (benzene)tricarbonyl chromium, chromium (III) octanoate, chromium (III) acetylacetonoate, chromium hexacarbonyl, chromium (III) 2-ethylhexanoate, and chromium (III) 2,2,6,6-tetramethyl-3,5-heptanedionate.

9. The catalyst system of claim 1 , wherein the catalyst comprises the ligand in an amount such that a molar ratio of the ligand to chromium is from 0.1 to 10.0.

10. The catalyst system of claim 1 , wherein the organoaluminum compound has the structure:

wherein R 10 , R 11 , and R 12 are each selected from the group consisting of a hydrogen atom and an unsubstituted (C 1 -C 20 ) linear or branched alkyl group.

11. The catalyst system of claim 1 , wherein the organoaluminum compound comprises one or more of trimethylaluminium, triethylaluminum, tripropylaluminum, tri-iso-butylaluminum, diisobutylaluminium hydride, trihexylaluminum, tri-n-octylaluminium, methylaluminium dichloride, ethylaluminium dichloride, dimethylaluminium chloride, diethylaluminium chloride, aluminium isopropoxide, ethylaluminiumsesquichloride, methylaluminiumsesquichloride, methylaluminoxane, ethylaluminoxane, and modified methylaluminoxane.

12. The catalyst system of claim 1 , wherein the catalyst system comprises the co-catalyst in an amount such that a molar ratio of the organoaluminum compound to the chromium compound is from 100 to 5000.

13. A method for tetramerizing ethylene to form 1-octene, the method comprising contacting ethylene with the catalyst system of claim 1 to form a product comprising 1-octene.

14. The method of claim 13 , wherein the 1-octene is formed in conditions of:

a reactor pressure from 2 bar to 100 bar; and

a reactor temperature from 30° C. to 180° C.

15. The method of claim 13 , wherein ethylene is contacted with the catalyst system in the presence of a reaction medium, wherein the reaction medium comprises one or more of cyclohexane, methylcyclohexane, decahydronapthalene, chlorobenzene, toluene, xylene, heptane, and isooctane.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 1, 2022
From: JASEER, EA; BARMAN, SAMIR; VILLALTA, NESTOR GARCIA
To: KING FAHD UNIVERSITY OF PETROLEUM AND MINERALS
Reel/Frame 060965/0393 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 1, 2022
From: KHAWAJI, MOTAZ; XU, WEI; ALMALKI, FAHAD
To: SAUDI ARABIAN OIL COMPANY
Reel/Frame 060965/0442 →
Cited By (1)
US 12,364,976