IP Library Granted Patent US 11,655,699
Granted Patent B2
US 11,655,699 · App. 17/351,144 · Granted May 23, 2023

System and apparatus for spallation drilling

Inventor: David Alan McBay (Palo Alto, CA)
E21B43/295E21B7/14
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Quick Facts
Patent No.
US 11,655,699
App. No.
17/351,144
Granted
May 23, 2023
Kind
B2
Abstract

A spallation drilling apparatus is also disclosed that uses jets of hot fluid for drilling. This is compatible with drilling wells in high temperature zones, such as a lava dome. A simplified pyrolysis reactor for use in a lava dome is also disclosed, in which the dome functions to contain the reaction, and the apparatus to facilitate pyrolysis is far more compact.

Claims (30)

1. A drilling unit for drilling boreholes, comprising:

a first chamber configured to contain a thermal material;

a pressurized heating crucible within the first chamber and configured to contain a drilling fluid, wherein the pressurized heating crucible includes thermally conductive portions and is configured to impart heat from the first chamber to contents of the pressurized heating crucible, wherein the pressurized heating crucible is configured to heat contents to a specified temperature via heat transmission; and

a first valve arranged to present a pathway from the pressurized heating crucible to an exterior of the drilling unit that directs contents of the pressurized heating crucible out of the drilling unit as a jet at a specified pressure and the specified temperature.

2. The drilling unit of claim 1 further comprising:

a drill head, wherein the drilling fluid emerges as the jet through an exit nozzle of the drill head.

3. The drilling unit of claim 2 , wherein the drill head includes a hollow pipe that carries the drilling fluid from the pressurized heating crucible to an exit nozzle at an end of the drill head.

4. The drilling unit of claim 2 , wherein the drill head includes multiple exit nozzles at an end of the drill head.

5. The drilling unit of claim 2 , wherein the drill head is made using a material selected from the group consisting of silicon carbide, boron carbide and carbon fiber.

6. The drilling unit of claim 1 , wherein the thermal material is molten salt.

7. The drilling unit of claim 6 , wherein the molten salt comprises potassium nitrate.

8. The drilling unit of claim 1 , wherein the drilling fluid is water.

9. The drilling unit of claim 1 , wherein the first chamber includes internal insulation.

10. The drilling unit of claim 1 , wherein the first chamber includes an access valve used to load the thermal material in the first chamber.

11. The drilling unit of claim 1 further comprising:

a thermal sensor to monitor a temperature of the thermal material.

12. The drilling unit of claim 1 further comprising:

a debris chamber to collect debris generated from drilling using the drilling unit.

13. The drilling unit of claim 12 further comprising:

a sensor to monitor a weight balance of the debris in the debris chamber.

14. The drilling unit of claim 1 further comprising:

a drilling fluid chamber to store the drilling fluid and supply the drilling fluid to the pressurized heating crucible.

15. The drilling unit of claim 14 further comprising:

a pumping system to pump the drilling fluid from the drilling fluid chamber to the pressurized heating crucible.

16. The drilling unit of claim 14 further comprising:

a one-way valve that enables the drilling fluid to flow from the drilling fluid chamber to the pressurized heating crucible and prevents the drilling fluid from flowing back into the drilling fluid chamber from the pressurized heating crucible.

17. The drilling unit of claim 14 , wherein the drilling fluid chamber is configured to collect debris generated from drilling.

18. The drilling unit of claim 1 further comprising:

an inflatable bladder to anchor the drilling unit to a wall of a shaft in which drilling is to be performed, the inflatable bladder preventing the drilling unit from rotating during drilling.

19. The drilling unit of claim 18 , wherein when the inflatable bladder is inflated, the inflatable bladder forms a seal between a top of the drilling unit and the wall, which forces debris generated during drilling to be collected in debris chamber.

Continuity (7)
Continuation 16995485 · Aug 17, 2020
Continuation 15973997 · May 8, 2018
Continuation 13999705 · Mar 14, 2014
Provisional Application 61852206 · Mar 15, 2013
Provisional Application 61852295 · Mar 15, 2013
Provisional Application 61852218 · Mar 15, 2013
Related Publication 20220049592A1 · Feb 17, 2022