IP Library › Granted Patent US 11,662,703
Granted Patent B1
US 11,662,703 · App. 17/813,019 · Granted May 30, 2023

Industrial internet of things for inspection data processing, control method, and storage medium thereof

Inventors: Zehua Shao (Chengdu, CN); Haitang Xiang (Chengdu, CN); Junyan Zhou (Chengdu, CN); Yaqiang Quan (Chengdu, CN); Xiaojun Wei (Chengdu, CN)
Assignee: CHENGDU QINCHUAN IOT TECHNOLOGY CO., LTD.
G05B19/0428
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Quick Facts
Patent No.
US 11,662,703
App. No.
17/813,019
Granted
May 30, 2023
Kind
B1
Abstract

The embodiment of the present disclosure provides an Industrial Internet of Things for inspection data processing, comprising a management platform. The management platform is configured to perform operations including: determining an inspection task, the inspection task including detecting at least one detection site; sending instructions to an inspection robot based on the inspection task to move the inspection robot to a target position to be inspected; obtaining detection data based on the inspection robot, and determining subsequent detection or processing operations based on the detection data.

Claims (43)

1. An Industrial Internet of Things system for inspection data processing, comprising a user platform, a service platform, a management platform, a sensor network platform, and an object platform interacting sequentially from top to bottom, wherein

the service platform and the sensor network platform adopt an independent layout, and the management platform adopts a front sub platform layout; the independent layout means that the service platform or the sensor network platform is provided with a plurality of independent sub platforms, the plurality of independent sub platforms respectively store, process, and/or transmit data of different lower platforms; the front sub platform layout means that the management platform is provided with a general platform and a plurality of sub platforms, the plurality of sub platforms respectively store and process data of different types or different receiving objects sent by different lower platforms, and the general platform stores and processes data of the plurality of sub platforms after summarizing, and transmits the data of the plurality of sub platforms to upper platforms;

the object platform is configured as an inspection robot in an intelligent production line; when the inspection robot inspects a detection site, the inspection robot is used to obtain detection data of equipment or environment corresponding to the detection site, associate identification information of the detection site with the detection data, pack the associated detection data into a detection package, and send the detection package to a sub platform of the sensor network platform corresponding to the detection site;

the corresponding sub platform of the sensor network platform is configured to receive the detection package, convert the detection package into a data file recognized by the management platform, and send the data file to a sub platform of the management platform corresponding to the detection site; the corresponding sub platform of the sensor network platform is further configured to receive processing instructions sent by the user platform through a corresponding sub platform of the service platform, the general platform of the management platform, and the corresponding sub platform of the management platform, and convert the processing instructions into an instruction file recognized by the inspection robot, and the inspection robot receives the instruction file and performs corresponding move and detection operations;

the corresponding sub platform of the management platform is configured to receive the data file, extract the detection data in the data file for comparison, obtain a comparison result, store identification information of the detection site, the detection data, and the comparison result, and upload the identification information of the detection site, the detection data, and the comparison result as a corresponding data of the sub platform of the management platform to the general platform of the management platform;

after receiving the corresponding data of the sub platform of the management platform, based on the comparison result, the general platform of the management platform is configured to send feedback instructions to the corresponding sub platform of the management platform, the corresponding sub platform of the management platform sending the feedback instructions to the inspection robot through the corresponding sub platform of the sensor network platform, and the inspection robot continuing to perform detection after receiving the feedback instructions before moving to a next detection site; or

the general platform of the management platform is configured to send the identification information of the detection site, the detection data, and the comparison result to the corresponding sub platform of the service platform,

the corresponding sub platform of the service platform receiving the identification information of the detection site, the detection data, and the comparison result and sending the identification information of the detection site, the detection data, and the comparison result to the user platform, and the user platform sending, based on the identification information of the detection site, the detection data, and the comparison result, the processing instructions to the corresponding sub platform of the service platform, the general platform of the management platform, the corresponding sub platform of the management platform, and the corresponding sub platform of the sensor network platform;

wherein the general platform of the management platform is further configured to:

when the inspection robot performs inspection and the user platform sends detection instructions of a specified detection site, obtain latest detection site information of the inspection robot based on the stored identification information of the detection site, take next two detection sites of a detection site corresponding to the detection site information as target objects, and send the detection instruction of the specified detection site to sub platforms of the sensor network platform corresponding to the target objects; and

when the inspection robot inspects any one of the target objects, receive the detection instruction of specified detection site, interrupt the detection, move to the specified detection site for detection, and return to the interrupted detection site to continue the detection after the detection for the specified detection site is completed.

2. The Industrial Internet of Things system for inspection data processing of claim 1 , wherein

when the inspection robot inspects any one of the target objects, the inspection robot is further configured to receive the detection instruction of the specified detection site and simultaneously send instruction receiving information to the corresponding sub platform of the sensor network platform; and the sub platform of the sensor network platform sends the instruction receiving information to the general platform of the management platform through the corresponding sub platform of the management platform;

the general platform of the management platform is further configured to obtain the instruction receiving information and send instruction cancellation information to a sub platform of the management platform corresponding to another target object; and

the sub platform of the management platform corresponding to the another target object is further configured to receive the instruction cancellation information and send the instruction cancellation information to the sub platform of the sensor network platform corresponding to the another target object, after the sub platform of the sensor network platform corresponding to the another target object receiving the instruction cancellation information, the sub platform of the sensor network platform corresponding to the another target object cancels the detection instruction of the specified detection site.

3. The Industrial Internet of Things system for inspection data processing of claim 1 , wherein the corresponding sub platform of the management platform is further configured to:

pre-store a detection data comparison table corresponding to a detection site in the corresponding sub platform of the management platform;

extract the detection data in the data file and compare the detection data with data in the detection data comparison table after receiving the data file;

the comparison result being that the data is normal when the detection data meets data requirements in the detection data comparison table; and the comparison result being that the data is abnormal when the detection data does not meet the data requirements in the detection data comparison table; and

correlate the identification information of the detection site, the detection data, and the comparison result, store the identification information of the detection site, the detection data, and the comparison result and upload the identification information of the detection site, the detection data, and the comparison result to the general platform of the management platform after the comparison is completed.

4. The Industrial Internet of Things system for inspection data processing of claim 3 , wherein in response to the comparison result is that the data is normal, the general platform of the management platform sends the feedback instructions, and the inspection robot continues to perform detection after receiving the feedback instructions and moves to a next detection site.

5. The Industrial Internet of Things system for inspection data processing of claim 3 , wherein

in response to the comparison result is that the data is abnormal, the general platform of the management platform is further configured to send the identification information of the detection site, the detection data, and the comparison result as a corresponding data of the sub platform of the service platform to the corresponding sub platform of the service platform;

the corresponding sub platform of the service platform receives the corresponding data of the sub platform of the service platform and sends the corresponding data of the sub platform of the service platform to the user platform, the user platform is further configured to send the processing instructions based on the corresponding data of the sub platform of the service platform, the processing instructions at least including the detection site information and inspection task adjustment data;

the user platform sends the processing instructions to the corresponding sub platform of the service platform, the general platform of the management platform, the corresponding sub platform of the management platform, and the corresponding sub platform of the sensor network platform;

the corresponding sub platform of the sensor network platform receives the processing instructions and converts the processing instructions into the instruction file recognized by the inspection robot; and

the inspection robot is further configured to receive the instruction file, extract the inspection task adjustment data in the instruction file, and perform inspection based on the inspection task adjustment data.

6. The Industrial Internet of Things system for inspection data processing of claim 5 , wherein the inspection robot is further configured to:

receive the instruction file, and extract the inspection task adjustment data in the instruction file; and

take the inspection task adjustment data as update data to update inspection data originally stored by the inspection robot, and after the update, perform inspection by the inspection robot according to the updated inspection data, wherein the inspection data at least includes an inspection route, coordinates of the detection site, and detection items of the detection site.

7. The Industrial Internet of Things system for inspection data processing of claim 1 , wherein the identification information of the detection site at least includes number information of the detection site and number information of the current inspection robot.

8. A control method of an Industrial Internet of Things for inspection data processing, the Industrial Internet of Things for inspection data processing comprising a user platform, a service platform, a management platform, a sensor network platform, and an object platform interacted sequentially from top to bottom, wherein

the service platform and the sensor network platform adopt an independent layout, and the management platform adopts a front sub platform layout; the independent layout means that the service platform or the sensor network platform is provided with a plurality of independent sub platforms, the plurality of independent sub platforms respectively store, process, and/or transmit data of different lower platforms; the front sub platform layout means that the management platform is provided with a general platform and a plurality of sub platforms, the plurality of sub platforms respectively store and process the data of different types or different receiving objects sent by the different lower platforms, and the general platform stores and processes data of the plurality of sub platforms after summarizing, and transmits the data of the plurality of sub platforms to upper platforms; the object platform is configured as an inspection robot in an intelligent production line;

the control method comprises:

when the inspection robot inspects a detection site, obtaining detection data of equipment or environment corresponding to the detection site, associating identification information of the detection site with the detection data, packing the associated detection data into a detection package, and sending the detection package to a sub platform of the sensor network platform corresponding to the detection site; and

receiving, by the corresponding sub platform of the sensor network platform, the detection package, converting the detection package into a data file recognized by the management platform, and sending the data file to a sub platform of the management platform corresponding to the detection site;

receiving, by the corresponding sub platform of the management platform, the data file, extracting the detection data in the data file for comparison, obtaining a comparison result, storing identification information of the detection site, the detection data, and the comparison result, and uploading the identification information of the detection site, the detection data, and the comparison result as a corresponding data of the sub platform of the management platform to the general platform of the management platform;

after receiving the corresponding data of the sub platform of the management platform, based on the comparison result, sending, by the general platform of the management platform, feedback instructions to corresponding sub platform of the management platform, sending, by the corresponding sub platform of the management platform, the feedback instructions to the inspection robot through the corresponding sub platform of the sensor network platform, and the inspection robot continuing to perform detection after receiving the feedback instructions before moving to a next detection site; or

sending, by the general platform of the management platform, the identification information of the detection site, the detection data, and the comparison result to the corresponding sub platform of the service platform; receiving, by the corresponding sub platform of the service platform, the identification information of the detection site, the detection data, and the comparison result and sending the identification information of the detection site, the detection data, and the comparison result to the user platform, and sending, by the user platform, based on the identification information of the detection site, the detection data, and the comparison result, processing instructions to the corresponding sub platform of the service platform, the general platform of the management platform, the corresponding sub platform of the management platform, and the corresponding sub platform of the sensor network platform; and

receiving, by the corresponding sub platform of the sensor network platform, the processing instructions and converting the processing instructions into an instruction file recognized by the inspection robot, and the inspection robot receiving the instruction file and performing a corresponding move and detection operations,

wherein the method further comprises:

when the inspection robot performs inspection and the user platform sends detection instructions of a specified detection site, obtaining, by the general platform of the management platform, latest detection site information of the inspection robot based on the stored identification information of the detection site, taking next two detection sites of a detection site corresponding to the detection site information as target objects, and sending the detection instruction of the specified detection site to sub platforms of the sensor network platform corresponding to the target objects; and

when the inspection robot inspects any one of the target objects, receiving, by the general platform of the management platform, the detection instruction of specified detection site, interrupting the detection, moving to the specified detection site for detection, and returning to the interrupted detection site to continue the detection after the detection for the specified detection site is completed.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 12, 2022
From: SHAO, ZEHUA; XIANG, HAITANG; ZHOU, JUNYAN; QUAN, YAQIANG; WEI, XIAOJUN
To: CHENGDU QINCHUAN IOT TECHNOLOGY CO., LTD.
Reel/Frame 060792/0520 →
Priority Claims (1)
CN 202210651128.9 · Jun 10, 2022 · national
Cited By (2)
US 12,498,865 US 12,675,220