Rotor formed of multiple metals
A rotor for a machine under this disclosure could be said to include a hub having a plurality of blades extending radially outwardly of the hub. At least one of the hub and the plurality of blades is formed of at least two metal materials. The two metal materials are selected to have different thermal expansion coefficients such that the overall rotor will be more resistant to forces it may experience as temperature or speed increases. There are layers of each of the two metal materials, with an intermediate gradient wherein the two materials are mixed. Alternatively, a shape memory alloy may be used. A method is also disclosed.
1. A rotor for a machine comprising:
a hub having a plurality of blades extending radially outwardly of said hub;
at least one of said hub and said plurality of blades is formed of at least two metal materials, the two metal materials have different thermal expansion coefficients and there being layers of each of the two metal materials, with an intermediate gradient wherein the two materials are mixed; and
wherein the hub is formed of the at least two metal materials positioned to resist bending of the hub in a direction towards the blades.
2. The rotor as set forth in claim 1 , wherein an electric motor is connected to drive the rotor.
3. The rotor as set forth in claim 1 , wherein voids are formed within a body of at least one of said hub and said blades formed.
4. The rotor as set forth in claim 3 , wherein said voids are formed by a lattice structure.
5. The rotor as set forth in claim 3 , wherein said voids are formed within each of said hub and said plurality of blades.
6. The rotor as set forth in claim 1 , wherein the two metal materials are utilized to form at least said plurality of blades.
7. The rotor as set forth in claim 6 , wherein the two metal materials are selected such that said blades bend upon exposure to heat in a direction that opposes a bending centrifugal force on the blades.
8. The rotor as set forth in claim 7 , wherein the two metal materials form at least a tip of the blades to resist deformation due to centrifugal force.
9. The rotor as set forth in claim 1 , wherein the two metal materials form at least a part of said hub.
10. A rotor for a machine comprising:
a hub having a plurality of blades extending radially outwardly of said hub;
at least one of said hub and said plurality of blades is formed of at least two metal materials, the two metal materials have different thermal expansion coefficients and there being layers of each of the two metal materials, with an intermediate gradient wherein the two materials are mixed;
wherein the hub is formed of the at least two metal materials positioned to resist bending of the hub in a direction towards the blades;
wherein the two metal materials form at least a part of said hub; and
wherein the hub has a fuse that will be caused to fracture should the hub be exposed to at least one of a force, or speed that is beyond a predetermined desired maximum, said at least two metal materials causing said fuse to fracture at the predetermined desired maximum.
11. A rotor for a machine comprising:
a hub having a plurality of blades extending radially outwardly of said hub;
at least one of said hub and said plurality of blades is formed of at least two metal materials, the two metal materials have different thermal expansion coefficients and there being layers of each of the two metal materials, with an intermediate gradient wherein the two materials are mixed; wherein the hub is formed of the at least two metal materials positioned to resist bending of the hub in a direction towards the blades; and
wherein there are a plurality of sandwiched portions of the at least two metal materials which are sandwiched together, such that there are repeating adjacent sandwich portions of a first of said at least two metal materials and a second of said at least two metal materials.
12. The rotor as set forth in claim 11 , wherein there is at least a third metal material positioned between a layer of said first of said at least two metal materials and said second of said at least two metal materials with a thermal expansion coefficient of said third metal material being intermediate the thermal expansion coefficients of the first and second metal materials, and there also being a gradient between the first and third metal materials and the second and third metal materials.
13. The rotor as set forth in claim 1 , wherein there is at least a third metal material positioned between a layer of a first metal material and said second metal material with a thermal expansion coefficient of said third metal material being intermediate the thermal expansion coefficients of the first and second metal materials, and there also being a gradient between the first and third metal materials and the second and third metal materials.