IP Library Granted Patent US 11,683,003
Granted Patent B2
US 11,683,003 · App. 17/354,987 · Granted Jun 20, 2023

Locking, dampening and actuation systems and methods for solar trackers

Inventors: Victoria Macomber (San Francisco, CA); Jeffrey Charles Lamb (San Francisco, CA); Matthew N Schneider (Sierra Madre, CA); Christopher Oestreich (Atascadero, CA); Eric Preston Lien Suan (Baltimore, MD); Louis Hong Basel (Berkeley, CA); Saul Thomas Griffith (San Francisco, CA); Peter Aumann (San Francisco, CA); Kyle Allen Lamson (San Francisco, CA); Jonah Sternthal (San Francisco, CA); Eleanor Blair (San Francisco, CA); Nicholas Andrew Catalan (San Francisco, CA); Amando Luke Miller (San Francisco, CA)
Assignee: SUNFOLDING, INC.
H02S20/32G05D3/105H02S30/10
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Quick Facts
Patent No.
US 11,683,003
App. No.
17/354,987
Granted
Jun 20, 2023
Kind
B2
Abstract

A solar tracker system comprising one or more tracker rotation control systems that include: a curved gear plate; and a locking element configured to lock the solar tracker system in a first configuration.

Claims (67)

1. A solar tracker system comprising:

one or more solar panels defining a longitudinal axis, the one or more solar panels coupled to a pair of rails that extend along a length of the solar tracker system;

one or more fluidic actuators coupled to the one or more solar panels and defining a first axis of rotation that is parallel to the longitudinal axis of the one or more solar panels, the one or more fluidic actuators comprising:

a first inflatable bladder, and

a second inflatable bladder,

one or more tracker rotation control systems configured for locking rotation of the solar tracker system about the first axis of rotation and configured for dampening rotation of the solar tracker system about the first axis of rotation, the one or more tracker rotation control systems comprising:

an axle that defines a second axis of rotation that is parallel to first axis of rotation,

bar that extends between and is coupled to the pair of rails, the bar configured to rotate about the second axis of rotation via the axle,

a curved gear plate comprising a plurality of teeth on an arced edge of the curved gear plate, the curved gear plate configured to rotate about the second axis of rotation via the axle,

one or more pawl configured to engage with the teeth on the arced edge of the curved gear plate to limit rotation of the solar tracker system to a single direction;

a locking element configured to lock the solar tracker system in a flat configuration;

one or more fluidic cylinders coupled to the bar configured to control rotation of solar tracker system;

a shared fluid source;

a first set of fluid lines fluidically coupled to the first inflatable bladder and the shared fluid source;

a second set of fluid lines fluidically coupled to the second inflatable bladder and the shared fluid source;

a third set of fluid lines fluidically coupled to the one or more tracker rotation control systems and the shared fluid source; and

an electronic controller, the electronic controller configured to:

control supplying a first portion of a fluid from the shared fluid source to the first inflatable bladder based at least in part on a position of the sun,

control supplying a second portion of the fluid from the shared fluid source to the second inflatable bladder based at least in part on the position of the sun, and

control supplying a third portion of the fluid from the shared fluid source to the one or more tracker rotation control systems to actuate the pawl and the locking element.

2. The solar tracker system of claim 1 , wherein the locking element comprises a two-way latch assembly, the two-way latch assembly comprising a housing and a pair of latch arms that define a latch slot, the two-way latch assembly configured to couple with a latch bar with the latch bar held within the latch slot after rotatably engaging at least one of the pair of latch arms, the latch bar coupled to the curved gear plate.

3. The solar tracker system of claim 2 , wherein the electronic controller is configured to control supplying the third portion of the fluid from the shared fluid source to actuate the latch arms to enable and disable the locking element.

4. The solar tracker system of claim 1 , further comprising a plurality of posts disposed in the ground parallel to a post axis, and wherein the flat configuration of the solar tracker system includes the longitudinal axis of the one or more solar panels being disposed perpendicular to the post axis.

5. The solar tracker system of claim 1 , wherein the one or more fluidic cylinders are configured to extend and retract via a shaft translating within a body of the fluidic cylinders, the one or more fluidic cylinders defining a first and second chamber with respective first and second cylinder fluid lines fluidically coupled to the first and second chambers and configured to introduce the fluid to the first and second chambers via the third set of fluid lines under control of the electronic controller.

6. A solar tracker system comprising:

one or more panels defining a longitudinal axis, the one or more panels coupled to a pair of rails that extend along a length of the solar tracker system;

one or more fluidic actuators coupled to the one or more panels and defining a first axis of rotation that is parallel to the longitudinal axis of the one or more panels, the one or more fluidic actuators comprising:

a first inflatable bladder, and

a second inflatable bladder,

one or more tracker rotation control systems that include:

a curved gear plate; and

a locking element configured to lock the solar tracker system in a flat configuration;

a shared fluid source;

a first set of fluid lines fluidically coupled to the first inflatable bladder and the shared fluid source;

a second set of fluid lines fluidically coupled to the second inflatable bladder and the shared fluid source; and

a third set of fluid lines fluidically coupled to the one or more tracker rotation control systems and the shared fluid source.

7. The solar tracker system of claim 6 , wherein the one or more tracker rotation control systems further include one or more fluidic cylinders configured to control rotation of solar tracker system.

8. The solar tracker system of claim 6 , further comprising an electronic controller, the electronic controller configured to:

control supplying a first portion of a fluid from the shared fluid source to the first inflatable bladder based at least in part on a position of the sun,

control supplying a second portion of the fluid from the shared fluid source to the second inflatable bladder based at least in part on the position of the sun, and

control supplying a third portion of the fluid from the shared fluid source to the one or more tracker rotation control systems to actuate the pawl and the locking element.

9. The solar tracker system of claim 6 , wherein the locking element comprises a two-way latch assembly, the two-way latch assembly comprising a pair of latch arms that define a latch slot, the two-way latch assembly configured to couple with a latch bar with the latch bar held within the latch slot after rotatably engaging at least one of the pair of latch arms, the latch bar coupled to the curved gear plate.

10. The solar tracker system of claim 9 , wherein an electronic controller is configured to control supplying a fluid from the shared fluid source to actuate the latch arms to enable and disable the locking element.

11. The solar tracker system of claim 6 , wherein the one or more tracker rotation control systems further comprise a plurality of teeth on an arced edge of the curved gear plate; and

one or more pawl configured to engage with the teeth on the arced edge of the curved gear plate to limit rotation of the solar tracker system to a single direction.

12. A solar tracker system comprising:

one or more tracker rotation control systems that include:

a first curved gear plate; and

a first locking element configured to lock the solar tracker system in a first configuration,

wherein the first locking element comprises a two-way latch assembly,

wherein the two-way latch assembly comprises a pair of latch arms that define a latch slot, the two-way latch assembly configured to couple with a latch bar with the latch bar held within the latch slot, the latch bar coupled to the first curved gear plate.

13. The solar tracker system of claim 12 , further comprising:

a second curved gear plate opposing the first curved gear plate; and

a second locking element opposing the first locking element, the second locking element configured to lock the solar tracker system in the first configuration.

14. The solar tracker system of claim 12 , wherein the first curved gear plate comprises a latch bar configured to rotatably engage the two-way latch assembly on a first and second opposing side of the two-way latch assembly.

15. The solar tracker system of claim 12 , wherein an electronic controller is configured to control actuation of the pair of latch arms to enable or disable the first locking element.

16. The solar tracker system of claim 15 , wherein actuation of the pair of latch arms comprises at least one of:

rotation of the pair of latch arms about a respective latch axle; and

retraction of the pair of latch arms into a latch housing.

17. The solar tracker system of claim 12 , further comprising one or more actuators defining a first axis of rotation, the one or more actuators comprising:

a first actuator, and

a second actuator disposed antagonistically to the first actuator.

18. The solar tracker system of claim 12 , further comprising:

a fluid source;

a first set of fluid lines fluidically coupled to a first inflatable bladder and the fluid source;

a second set of fluid lines fluidically coupled to a second inflatable bladder and the fluid source; and

a third set of fluid lines fluidically coupled to the one or more tracker rotation control systems and the fluid source.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 27, 2021
From: MACOMBER, VICTORIA; LAMB, JEFFREY CHARLES; SCHNEIDER, MATTHEW N; OESTREICH, CHRISTOPHER; SUAN, ERIC PRESTON LIEN; BASEL, LOUIS HONG; GRIFFITH, SAUL THOMAS; AUMANN, PETER; LAMSON, KYLE ALLEN; STERNTHAL, JONAH; BLAIR, ELEANOR; CATALAN, NICHOLAS ANDREW; MILLER, AMANDO LUKE
To: SUNFOLDING, INC.
Reel/Frame 056992/0246 →
Continuity (3)
Provisional Application 63127803 · Dec 18, 2020
Provisional Application 63042460 · Jun 22, 2020
Related Publication 20210399679A1 · Dec 23, 2021
Cited By (2)
US 1,116,754 US 1,116,755