IP Library Granted Patent US 11,684,376
Granted Patent B2
US 11,684,376 · App. 17/061,040 · Granted Jun 27, 2023

System and method for integrated surgical guide-hub and drill with guided drilling and plunge protection

Inventors: Amit Bhasker Ayer (Chicago, IL); Nathanael David Andrews (Palo Alto, CA); Casey Mimi Grage (Vienna, VA); Nisar Hemant Parekh (McKinney, TX)
Assignee: HUBLY INC.
A61B17/1695A61B17/1628A61B17/1739A61B90/03A61B2017/00292A61B2090/033
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Quick Facts
Patent No.
US 11,684,376
App. No.
17/061,040
Granted
Jun 27, 2023
Kind
B2
Abstract

A drilling system includes a guide-hub that includes contact feet configured to be placed against a drilling surface to maintain a fixed angle with the drilling surface. A drilling insert includes a drill bit and a harness. The drilling insert is configured to be inserted into the guide-hub and the harness is configured to detect when the drill bit punctures the drilling surface and automatically prevent further drilling.

Claims (50)

1. A cranial access drilling system comprising:

a guide-hub configured to be placed against a cranial drilling surface, to maintain a fixed angle with the cranial drilling surface, and to remain stationary during drilling along a drilling trajectory;

a drilling insert comprising a drill bit and configured to be mechanically coupled to a motor,

wherein the drilling insert is configured to be inserted into the guide-hub and rotated within the guide-hub along with the drill bit by the motor, and

wherein the drilling insert is configured to automatically prevent further drilling in response to detecting that the drill bit punctures the cranial drilling surface; and

a catheter guide configured to be inserted into the guide-hub, the guide-hub being further configured to guide a catheter along a catheter trajectory.

2. The cranial access drilling system of claim 1 , wherein the drilling insert comprises a plunge protection harness, and wherein the plunge protection harness comprises a hinge system configured to engage a friction lock during drilling and to disengage the friction lock and withdraw the drill bit automatically when the drill bit punctures the cranial drilling surface.

3. The cranial access drilling system of claim 2 , wherein the hinge system comprises at least three displaceable arms surrounding and supporting the drill bit in the plunge protection harness and configured to form the friction lock, each of the at least three displaceable arms being connected to the drill bit at a proximal end and to the plunge protection harness at a distal end.

4. The cranial access drilling system of claim 2 , wherein the plunge protection harness comprises spring configured to facilitate automatic drill bit retraction to automatically prevent the further drilling, the springs being configured to rotate along with the drilling insert and the drill bit.

5. The cranial access drilling system of claim 1 , wherein the guide-hub comprises contact feet, and wherein the contact feet further comprise feet extensions,

wherein the contact feet are connected to the feet extensions by a joint, and

wherein the joint is configured to rotate towards the guide-hub and the feet extensions are configured to rotate in conjunction with the joint.

6. The cranial access drilling system of claim 1 , further comprising:

a controller coupled to a plunge protection harness of the drilling insert and configured to deactivate the motor when puncturing of the cranial drilling surface is detected, the plunge protection harness being configured to detect when the drill bit punctures the cranial drilling surface to prevent further plunge using an electrical parametric change that corresponds to puncturing the cranial drilling surface.

7. The cranial access drilling system of claim 1 , wherein the catheter guide is further configured to be inserted into the guide-hub after drilling.

8. The cranial access drilling system of claim 7 , wherein the drilling insert is further configured to be removed from the guide-hub after drilling so that when the catheter guide is inserted into the guide-hub, the catheter guide replaces the drilling insert in the guide-hub.

9. The cranial access drilling system of claim 7 , wherein the catheter guide includes a depth gauge configured to display accurate catheter placement depth.

10. The cranial access drilling system of claim 7 , wherein the catheter guide is of substantially similar height as the guide-hub.

11. The cranial access drilling system of claim 1 , wherein the catheter guide is integrated into the guide-hub.

12. The cranial access drilling system of claim 1 , wherein the catheter trajectory is the same as the drilling trajectory.

13. The cranial access drilling system of claim 1 , wherein the catheter guide is further configured to set the catheter trajectory at a predetermined angle relative to and different from the drilling trajectory.

14. The cranial access drilling system of claim 1 , further comprising ball bearings disposed within the guide-hub between the drilling insert and the guide-hub, the ball bearings being configured to allow rotation of the drilling insert while the guide-hub remains stationary.

15. A medical tool comprising:

a cranial access drill comprising:

a motor;

a guide-hub configured to be placed against a cranial drilling surface and to maintain a fixed angle with the cranial drilling surface;

a drill bit;

a controller,

wherein the drill bit is configured to be inserted into the guide-hub, and

wherein the controller is configured to detect an electrical parametric change at the motor that corresponds to puncturing the cranial drilling surface, and wherein the controller is configured to deactivate the motor when puncturing the cranial drilling surface is detected; and

a catheter guide configured to be inserted into the guide-hub, the guide-hub being further configured to guide a catheter along a catheter trajectory.

16. The medical tool of claim 15 , wherein the guide-hub comprises contact feet, and wherein the contact feet further comprise feet extensions,

wherein the contact feet are connected to the feet extensions by a joint, and

wherein the joint is configured to rotate towards the guide-hub and the feet extensions are configured to rotate in conjunction with the joint.

17. The medical tool of claim 15 ,

wherein the drill bit is further configured to be removed from the guide-hub after drilling, and

wherein the catheter guide is further configured to be inserted into the guide-hub after removing the drill bit so that when the catheter guide is inserted into the guide-hub, the catheter guide replaces the drill bit in the guide-hub.

18. The medical tool of claim 15 , wherein the catheter guide is integrated into the guide-hub.

19. A cranial access drilling system comprising:

a guide-hub configured to be placed against a cranial drilling surface, to maintain a fixed angle with the cranial drilling surface, and to remain stationary during drilling along a drilling trajectory,

wherein the guide-hub comprises contact feet comprising feet extensions, the contact feet being connected to the feet extensions by a joint, and

wherein the joint is configured to rotate towards the guide-hub,

wherein the feet extensions are configured to rotate in conjunction with the joint;

a drilling insert comprising a drill bit and a plunge protection harness, the drilling insert being configured to be mechanically coupled to a motor, to be inserted into the guide-hub and rotated within the guide-hub along with the drill bit by the motor, and to automatically prevent further drilling in response to detecting that the drill bit punctures the cranial drilling surface,

wherein the plunge protection harness comprises a hinge system configured to engage a friction lock during drilling and to disengage the friction lock and withdraw the drill bit automatically when the drill bit punctures the cranial drilling surface, and

wherein the hinge system comprises at least three displaceable arms surrounding and supporting the drill bit in the plunge protection harness and configured to form the friction lock, each of the at least three displaceable arms being connected to the drill bit at a proximal end and to the plunge protection harness at a distal end; and

a catheter guide configured to be inserted into the guide-hub, the guide-hub being further configured to guide a catheter along a catheter trajectory.

20. The cranial access drilling system of claim 19 ,

wherein the drilling insert is further configured to be removed from the guide-hub after drilling, and

wherein the catheter guide is further configured to be inserted into the guide-hub after removing the drilling insert so that when the catheter guide is inserted into the guide-hub, the catheter guide replaces the drilling insert in the guide-hub.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 2, 2020
From: AYER, AMIT BHASKER; ANDREWS, NATHANAEL DAVID; GRAGE, CASEY MIMI; PAREKH, NISAR HEMANT
To: HUBLY INC.
Reel/Frame 053956/0487 →
Continuity (3)
Continuation PCTUS2019063820 · Nov 28, 2019
Provisional Application 62773036 · Nov 29, 2018
Related Publication 20210085342A1 · Mar 25, 2021